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Cleaning out my intercooler
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countrywide
 


Member Since: 16 Sep 2007
Location: UK
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United Kingdom 2016 Discovery 4 3.0 SDV6 Graphite LE Auto Unknown ColourDiscovery 4

Probably a stupid question, but what is in the intercooler, is it just air going to the combustion Confused. If so does that make the cars more economical in the winter with colder outside air.

Or am I stupid.
  
Post #27470318th Mar 2008 8:01 pm
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TazDaz
 


Member Since: 07 May 2007
Location: South East Essex
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United Kingdom 

... submersible pump, filter, Honda genny, 300ft hose
would that do?
  
Post #27470618th Mar 2008 8:05 pm
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bobbycrispbox
 


Member Since: 15 May 2006
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If I've got it right, the intercooler cools the air that has just been compressed (and hence heated) by the turbo charger. It means that you can stuff more air into the combustion chambers. The air coming out of the turbo will be hot whatever the ambient temperature.
  
Post #27470718th Mar 2008 8:05 pm
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TazDaz
 


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countrywide wrote:
Probably a stupid question, but what is in the intercooler, is it just air going to the combustion Confused. If so does that make the cars more economical in the winter with colder outside air.

Or am I stupid.


apparently it's :

Device that cools air as it leaves a turbocharger or supercharger before the air is blown into the engine air intake. Cooling makes the air denser and richer in oxygen, which lets the engine produce more power.
www.autotrader.com/help/glossary.jsp

a small radiator used to lower the temperature of air compressed by a turbo-charger (or super-charger). This increases its density, so more air can enter the cylinders - more power.
www.ebroadcast.com.au/ecars/FAQ.html

An intercooler is a special radiator through which the compressed air passes to cool it off before it enters the cylinder. This can only be found in turbocharged engines, as compression heats the air up, and normally aspirated engines do not have to cope with extra warmed up air.
www.f1technical.net/glossary/i

An intercooler, or charge air cooler, is a device used on turbocharged and supercharged internal combustion engines to improve their volumetric efficiency by increasing the amount of charge in the engine and lowering charge air temperature, thereby increasing power and reliability. ...
en.wikipedia.org/wiki/Intercooler

well I learned something tonight Shocked
  
Post #27470918th Mar 2008 8:07 pm
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countrywide
 


Member Since: 16 Sep 2007
Location: UK
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United Kingdom 2016 Discovery 4 3.0 SDV6 Graphite LE Auto Unknown ColourDiscovery 4

bobbycrispbox wrote:
If I've got it right, the intercooler cools the air that has just been compressed (and hence heated) by the turbo charger. It means that you can stuff more air into the combustion chambers. The air coming out of the turbo will be hot whatever the ambient temperature.


So that's why it is so bad when an intercooler hose leaks, lack of air reaching the combustion. I didn't realise it was on the high pressure side.
  
Post #27471018th Mar 2008 8:07 pm
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AndrewS
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countrywide wrote:
Probably a stupid question, but what is in the intercooler, is it just air going to the combustion Confused. If so does that make the cars more economical in the winter with colder outside air.

Or am I stupid.


The colder the air the more denser it is so there is more oxygen in it = more power Thumbs Up
 In the Beginning there was nothing, which exploded.  
Post #27471318th Mar 2008 8:08 pm
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bobbycrispbox
 


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Australia 

countrywide wrote:
I didn't realise it was on the high pressure side.
Me neither, until today Wink  
Post #27471418th Mar 2008 8:08 pm
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Pelyma
  


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simon wrote:


I get excited checking and topping up the oil and washer fluids thinking how clever I am Embarassed


I'm not alone Embarassed
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Post #27474018th Mar 2008 8:43 pm
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simon
  


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AndrewS wrote:
DiscoStu wrote:
but you'd need the longest hose in the UK Wink


You Called Whistle



Noooo its going all gay again Big Cry
  
Post #27477618th Mar 2008 9:13 pm
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stapldm
 


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countrywide wrote:
So that's why it is so bad when an intercooler hose leaks, lack of air reaching the combustion. I didn't realise it was on the high pressure side.


That's true, but it gets worse than that. Under engine braking conditions, it holds a vacuum, which can suck damaged connecting hoses into collapse and eventually tearing a big hole.
On top of that, any air that enters/escapes from such a hole has bypassed the mass air meter and duffs up the air/fuel calculations by the ECU.

As to protecting these delicate heat exchangers from an onslaught of debris loaded mud, what do you think about replacing the louvre look grill with a real louvred aluminium shutter?
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"Yeah, but your scientists were so preoccupied with whether or not they could, they didn't stop to think if they should."
Transgenic tomato anyone? 
 
Post #27483318th Mar 2008 10:39 pm
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discocuzzy
 


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Can you not just take the grill off, stuff a hose in where it is ish....and go to work for 8 hours Thumbs Up

Come back, hey presto............or not Embarassed
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Post #27484018th Mar 2008 11:08 pm
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bobbycrispbox
 


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Milestone 1000 8)

The delivery of the new rads took longer than expected. Another hour and I'd have put the old ones back in (no major problem with that, I just wanted to give them a proper clean for the next swap over in another year's time)

The delay gave us plenty of time to wash the old ones, which means the side-by-side shots are less of a contrast than they would have been:


The reassembly took us about as long as the dismantling - around 3 hours. There's a real snakes nest of pipes to send the right way around everything.


Shiny new intercooler in dirty car


Shiny radiator in dirty engine bay


Tiny hole in the exhaust of the FBH pumped out a big cloud of smoke


The results

The major problems - engine fan noise and low power when the engine and gearbox have had a thorough workout - are solved. I ragged it back up Long Hill from Whaley Bridge where I'd get fan noise without fail before, and it did not come on at all Thumbs Up It also used to do this on motorways when cruising at 80-85 - but no more. The power is back in that band and pulling away from fast motorway traffic works again Mr. Green

Fuel economy - possibly a bit early to tell, but the signs are not good. I would have expected to get at worst 25 for my journey back from North Yorkshire (70 miles motorway, 40 miles A-roads) but I didn't quite break 22. I think I might still have an injector problem (identified for me by 10 in france), or possibly something else. No evidence of binding brakes at least.
  
Post #27574520th Mar 2008 5:39 pm
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Wex
 


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Ireland 2006 Discovery 3 TDV6 S Manual Bonatti GreyDiscovery 3

Quote:
I think I might still have an injector problem (identified for me by 10 in france), or possibly something else. No evidence of binding brakes at least.


Bobby , try buying a bottle of Millers additive/cleaner in the tank.Did this myself last week and it's made quite a bit of difference in response.It was about 20 euro over here but at 4 capfulls per tank fill it goes a long way.

Maybe you've already tried this or an alternative brand but if not it's a cheap way of ruling dirty injectors off the list Wink
  
Post #27575020th Mar 2008 5:51 pm
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countrywide
 


Member Since: 16 Sep 2007
Location: UK
Posts: 6019

United Kingdom 2016 Discovery 4 3.0 SDV6 Graphite LE Auto Unknown ColourDiscovery 4

Mus admit I was sceptical of the Millers stuff, but I used it every tank until it ran out. Didn't think about it until I noticed a drop in performance, it really does seem to give you a bit more power.

I am waiting for my TorqTune once I get it passed the financial controller.
  
Post #27575420th Mar 2008 6:02 pm
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Bodsy
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Congrats on the 1000 rob Thumbs Up

All you need to do now is to get your tune re-done and you'll be well away.
At least your dad got to see a lot of (maybe) his next car Laughing Thumbs Up
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Post #27580220th Mar 2008 7:37 pm
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