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EGR blanking: Is reversal possible?
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conman69
 


Member Since: 11 Aug 2012
Location: Norfolk
Posts: 431

England 2007 Discovery 3 TDV6 GS Manual Java BlackDiscovery 3

Ok guys, in the process of blanking EGR, can I just blank at the bottom of the pipes where the engine is and leave as is at the top after removing the butterfly valve

Which do the collective think is best as I want to leave the pipes in place.

TIA Thumbs Up
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Post #191491715th Feb 2018 3:31 pm
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200TDi
 


Member Since: 30 Dec 2012
Location: Annan/Portsmouth
Posts: 282

United Kingdom 2007 Discovery 3 TDV6 XS Auto Java BlackDiscovery 3

I would insert a blank between the EGR and pipe and blank the top and just leave the top open, if yours is 2007 you will need to get the EGR's written out in software otherwise you'll get the MIL on
 Pete

1965 S2a with Galv Marslands Chassis - Sold (BIG mistake)
1993 200TDi GS Green 5 Seat Manual - Broken
1993 200TDi GS Grey 7 Seat manual - Sold To Defender Owner to Use Engine
1999 TD5 GS Blenheim Silver 5 Seat Manual - Broken
1999 TD5 GS Oxford Blue 7 Seat Auto - Sold
1999 TD5 ES Epsom Green 6 Seat Auto - Sold
2007 D3 2.7 TDV6 XS Java Black 7 Seat Auto

1999 Swift Classic Coronette
2019 BMW X1 AWD Auto - SWMBO's Car

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Post #191493215th Feb 2018 3:57 pm
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XDAndy
 


Member Since: 16 Jan 2018
Location: Gibraltar
Posts: 597

United Kingdom 2011 Discovery 4 3.0 TDV6 XS Auto Nara BronzeDiscovery 4

So, I managed to get the EGR pipes for my car from the previous owner.

The do seem heavy on the carbon deposits.

However, there was also this thing in the bag.










Any idea s what it might be?


Andy
  
Post #191494315th Feb 2018 4:19 pm
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200TDi
 


Member Since: 30 Dec 2012
Location: Annan/Portsmouth
Posts: 282

United Kingdom 2007 Discovery 3 TDV6 XS Auto Java BlackDiscovery 3

it's the flap from inside the 'throttle body' - it closes when the EGR's are open to force feed the engine with crap, need's removed when EGR's are blanked to stop a big vacuum in the inlet manifolds if it were to close.
 Pete

1965 S2a with Galv Marslands Chassis - Sold (BIG mistake)
1993 200TDi GS Green 5 Seat Manual - Broken
1993 200TDi GS Grey 7 Seat manual - Sold To Defender Owner to Use Engine
1999 TD5 GS Blenheim Silver 5 Seat Manual - Broken
1999 TD5 GS Oxford Blue 7 Seat Auto - Sold
1999 TD5 ES Epsom Green 6 Seat Auto - Sold
2007 D3 2.7 TDV6 XS Java Black 7 Seat Auto

1999 Swift Classic Coronette
2019 BMW X1 AWD Auto - SWMBO's Car

IID Tool BT 
 
Post #191495915th Feb 2018 4:54 pm
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conman69
 


Member Since: 11 Aug 2012
Location: Norfolk
Posts: 431

England 2007 Discovery 3 TDV6 GS Manual Java BlackDiscovery 3

I’ve blanked both top and bottom openings and left the pipes in place, just removed the stubs. Yes I’ll Ned to get the patch done before the mot just need to find someone closer to home to sort for me. Thumbs Up

If anyone on here fails the MOT due to pipes being disconnected I’m sure they will post so Other members can then attach their stubs again.

Just out of curiosity, which side of the vehicle had more gunk in, mine was the passenger side.
 Discovery3 TDV6 GS
Disco3.co.uk front orange +white tailgate stickers
Belts, pulleys, oil pump replaced, double tow-bar electrics
Land Rover rubber mats throughout, tinted windows, wind deflectors, smoked side repeaters, retro fitted Garmin, smooth leather steering wheel, cruise control + radio switches, 19" HSE wheels, Bearmech side-tubes, BAS IFBH module, roofbars.
LML Star Deluxe 
 
Post #191498515th Feb 2018 5:37 pm
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XDAndy
 


Member Since: 16 Jan 2018
Location: Gibraltar
Posts: 597

United Kingdom 2011 Discovery 4 3.0 TDV6 XS Auto Nara BronzeDiscovery 4

200TDi wrote:
it's the flap from inside the 'throttle body' - it closes when the EGR's are open to force feed the engine with crap, need's removed when EGR's are blanked to stop a big vacuum in the inlet manifolds if it were to close.


Thanks!

So should I have two, or is there just the one?

Think I need to search youtube a vid of the blanking process
  
Post #191502615th Feb 2018 7:11 pm
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conman69
 


Member Since: 11 Aug 2012
Location: Norfolk
Posts: 431

England 2007 Discovery 3 TDV6 GS Manual Java BlackDiscovery 3

Only the one flapper valve Thumbs Up
 Discovery3 TDV6 GS
Disco3.co.uk front orange +white tailgate stickers
Belts, pulleys, oil pump replaced, double tow-bar electrics
Land Rover rubber mats throughout, tinted windows, wind deflectors, smoked side repeaters, retro fitted Garmin, smooth leather steering wheel, cruise control + radio switches, 19" HSE wheels, Bearmech side-tubes, BAS IFBH module, roofbars.
LML Star Deluxe 
 
Post #191502715th Feb 2018 7:13 pm
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lynalldiscovery
 


Member Since: 22 Dec 2009
Location: Maidstone
Posts: 7274

United Kingdom 2006 Discovery 3 TDV6 Metropolis LE Auto Bonatti GreyDiscovery 3

XDAndy wrote:
So, I managed to get the EGR pipes for my car from the previous owner.

The do seem heavy on the carbon deposits.

However, there was also this thing in the bag.










Any idea s what it might be?


Andy


i could be wrong here but I thought you removed the flap but replaced the shaft?
  
Post #191502915th Feb 2018 7:14 pm
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XDAndy
 


Member Since: 16 Jan 2018
Location: Gibraltar
Posts: 597

United Kingdom 2011 Discovery 4 3.0 TDV6 XS Auto Nara BronzeDiscovery 4

Quote:
i could be wrong here but I thought you removed the flap but replaced the shaft otherwise you will be loosing boost pressure to atmosphere thought the shaft bushing?


Um. No clue what’s been done, but that sounds serious.

Could that damage anything?

All I know is that these are the bits the guy gave me yesterday, and the blanking was supposed to have been done by a mechanic mate of his.
  
Post #191503115th Feb 2018 7:18 pm
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lynalldiscovery
 


Member Since: 22 Dec 2009
Location: Maidstone
Posts: 7274

United Kingdom 2006 Discovery 3 TDV6 Metropolis LE Auto Bonatti GreyDiscovery 3

Ive just looked at the BAS egr blank instructions and they do reift the shaft minus the flap, but I had forgotten about the actuator, so if that makes an airtight seal over the shaft bushing no worries?
  
Post #191508115th Feb 2018 8:59 pm
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XDAndy
 


Member Since: 16 Jan 2018
Location: Gibraltar
Posts: 597

United Kingdom 2011 Discovery 4 3.0 TDV6 XS Auto Nara BronzeDiscovery 4

Think it means I need to take a look and schedule in as part of post mot stuff

But thanks!
  
Post #191508415th Feb 2018 9:02 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13612

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

that’s what i done as per instructions , removed butterfly and replaced the shaft section , also replaced actuator to ensure there was no air leak

also found some stainless steel 1.5mm blanking shims which i can then blank off between the egr and pipes and just leave the top open on the throttle body

will clean the crap off the pipe stubs

going to take a few mm off the blanking plate with the bench grinder as u can just see it very slightly Whistle






   
Post #191508715th Feb 2018 9:06 pm
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