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TDV6 Broken Crank
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20727

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

stchris wrote:

That's exactly like the one I removed from my old engine!


Did it break between 2nd and 3rd pistons?

It was an 07MY RRS, with 67k miles. No evidence of water ingress, bent rod, overheating, no scored journals. Looks just like a catastrophic failure...
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Post #123552612th Feb 2014 4:57 pm
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stchris
 


Member Since: 13 Oct 2013
Location: Warwick
Posts: 335

England 2006 Discovery 3 TDV6 SE Auto Java BlackDiscovery 3

Exactly the same!
  
Post #123553112th Feb 2014 5:02 pm
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B16 KJR
 


Member Since: 10 Jul 2006
Location: Rosyth, Fife
Posts: 3005

Scotland 

Don't you think you are being a bit alarmist, after all my crank is fine so I don't see how this one can be broken, has it been verified by at least 6 different independent engineers that its actually broken or is that only your opinion Whistle
  
Post #123556412th Feb 2014 5:46 pm
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DSL
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Member Since: 11 May 2006
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Post #123558912th Feb 2014 6:31 pm
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B16 KJR
 


Member Since: 10 Jul 2006
Location: Rosyth, Fife
Posts: 3005

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Whistle Whistle Whistle
  
Post #123559512th Feb 2014 6:36 pm
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tommohawk69
 


Member Since: 20 Aug 2013
Location: Tamworth
Posts: 25

United Kingdom 2005 Discovery 3 TDV6 HSE Auto Buckingham BlueDiscovery 3

I have seen a similar failure on an 06 D3 where the timing belt was replaced 5000 miles prior to the failure. In my line of work I have also seen this type of failure on 12 litre V6 industrial engines where the fan drive belt was over tensioned. This puts a harmonic vibration into the crank resulting in fatigue fracture and catastrophic engine failure, though I have also seen them running with a broken crankshaft!
This led me to check the failed D3 and the timing belt was like a fiddle string, certainly tighter than normal. No damage to mains or big ends either, as in your experience on this topic.
Was the belt replaced recently on the engine you have there?
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Post #123560312th Feb 2014 6:46 pm
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DSL
Keeper of the wheelie bin 


Member Since: 11 May 2006
Location: Off again! :-)
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Ukraine 

B16 KJR wrote:
Whistle Whistle Whistle


Snigger
   
Post #123560512th Feb 2014 6:49 pm
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tomtom86
 


Member Since: 09 Mar 2013
Location: Here and there
Posts: 590


Disco_Mikey wrote:
stchris wrote:

That's exactly like the one I removed from my old engine!


Did it break between 2nd and 3rd pistons?

It was an 07MY RRS, with 67k miles. No evidence of water ingress, bent rod, overheating, no scored journals. Looks just like a catastrophic failure...


Shocked Shocked
That's bloody ridiculous! Take it you are just doing engine swap Mike? Has the customer not thought about contacting lr?
  
Post #123562312th Feb 2014 7:14 pm
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20727

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

The car was recently sold from a local prestige dealer (as prestigious as Dundee gets anyway) and it was another garage in their group who booked it in. Suspect it may be a warranty issue from themselves...

They never stripped the engine, and by the time we found this, it was way too late to do anything about it. If I get bored/quiet, I'll stick it in my own D3, and see what LR say Laughing


tommohawk69 wrote:
Was the belt replaced recently on the engine you have there?


This, I don't know. They car came with the belt cover off, and belt removed. He said all the bits that were taken off were in the car, but oddly, no cambelt...
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Post #123568712th Feb 2014 8:24 pm
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Bodsy
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Member Since: 06 Nov 2006
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United Kingdom 2007 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

I've seen pictures of another rrs but with 300k+ miles earlier today. Break looks the same and at the same point I'm pretty sure.
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Post #123582712th Feb 2014 10:06 pm
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axle14
 


Member Since: 25 Mar 2014
Location: Slovenija
Posts: 4

Slovenia 2008 Discovery 3 TDV6 HSE Auto Adriatic BlueDiscovery 3

Hi to everybody... Smile

Same thing happend to me 2 weeks ago!!! Crying or Very sad
Broken crankshaft. Car has only 150kkm (les than 100 miles if im correct).
It's a 08 model year.
Actually it's not my car but it's my friend's car im just helping nim out of this.
I'm (was) a LR fun too, but now i would think twice to buy one.
It's an outstanding machine, I agree on that, but such a failure on an engine with automatic transmission and soo low milage it's not acceptable.
The car is out of warranty and to repair a failure like that would cost around 10.000€ here. You could buy a small new car for that amount of money.
Im asking if there is any chance that the LR company would take this as a manufacturing defect and as such repairs covered by the company?

Im a little scared too that this could happen a second time if we use the same engine another time.

Im thinking of sending an email to the company.
Can i expect an answer from them or will they just ignore me?

Sorry for my english. It's not my native language.

Thanks for all your interest, time and help as we really don't know what to do at this point.

Maybe another useful info is that the car was bought brand new and regularly serviced at an autorised LR local shop.
For those who are interested the cam belt was changed 5000km back. All genuine LR parts and work done in a LR shop.

Many greetings from Slovenia. Smile
  
Post #125836925th Mar 2014 9:07 am
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Nick Ground
 


Member Since: 14 Dec 2013
Location: West Moors
Posts: 40

United Kingdom 2006 Discovery 3 TDV6 SE Auto Zambezi SilverDiscovery 3

I've heard rumours that there are more than a few 3.0 TDV6 and SDV6's with broken cranks. Many of those will of course be mopped up by the warranty and possibly not owned by forum owners.

As ever its statistics. LR will say that there is a failure rate of 0.0001%, or some other statistic as 1 in 5bn miles, on cranks in xDV6 engines which is an acceptable level, if it is your car that is affected then that is 100% and not at all acceptable. I have the same argument here at work, our production dept point at statistics and I introduce them to the irate customer!

Nick
  
Post #125837525th Mar 2014 9:20 am
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maplecottage
 


Member Since: 01 Feb 2011
Location: Norfolk
Posts: 3171

United Kingdom 2006 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

axle14 wrote:
...........Many greetings from Slovenia. Smile


Welcome, I hope you like us here Thumbs Up

Love Slovenia, I have friends in Velenje. Lovely country and people Bow down

Steve
  
Post #125840025th Mar 2014 10:06 am
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axle14
 


Member Since: 25 Mar 2014
Location: Slovenija
Posts: 4

Slovenia 2008 Discovery 3 TDV6 HSE Auto Adriatic BlueDiscovery 3

Quote:
Welcome, I hope you like us here Thumbs Up ....


maplecottage:

I do like UK forums. Slovenia is small so it is difficult to find that much people on a forum and therefore a lot of knowledge obout anything.
knowledge about LR for example in this case. Thumbs Up
You are right about the country, people and food though. (don't forget to mention the last Razz )
I was in the UK some years ago and my cousin studyed there too. I did meet some lovely people there back than too.

But let's stick to the subject. Smile

We and I have a broken crank on a TDV6 2.7L engine. Crying or Very sad

Does somebody maybe have an email adress of the LR company?
If they don't answer I wil think about calling them by phone. Confused

The repairing options i have are:

ordering by LR a new or rebuild bottom end engine. (complete crankcase with pistons, rods ecc...)
using the old heads. I didn't see yet if the heads suffered any damage by meeting with pistons yet. There is a good chance they did.

the seccond possibility is getting a brand new/rebuilt engine or a used one which is more exipensive Neutral

Is it posible to fit a 3.0L engine on the older 2.7 gearbox? any software upgrades needed on doing that?

Disco_Mikey what did you decide on doing on yours?
did you contact LR? any luck on doing that?

Thanks people for all your help here. I appreciate that. Bow down [/quote]
  
Post #125855825th Mar 2014 2:55 pm
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Robbie
 


Member Since: 05 Feb 2006
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United Kingdom 2013 Discovery 4 3.0 SDV6 HSE Auto Baltic BlueDiscovery 4

I thought there had been a brace of failures due to the shells rotating, blocking the oil ports?

Or have I missed a key point?
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Post #125874525th Mar 2014 8:05 pm
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