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6-sp auto gearbox - flushes, faults, failure and 'finking'
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Sloss
 


Member Since: 18 Aug 2013
Location: Aberdeenish
Posts: 1691

Scotland 

Very informative thread Waterbuoy Thumbs Up

My D4 is a 2010 with 44k on it now so need to look at getting a flush done soon Wink
 Stew,

2010 D4 gone but I really loved it
Went back to Merc - C350 AMG 
 
Post #12495578th Mar 2014 10:21 am
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Robbie
 


Member Since: 05 Feb 2006
Location: ¯\_(ツ)_/¯
Posts: 17932

United Kingdom 2013 Discovery 4 3.0 SDV6 HSE Auto Baltic BlueDiscovery 4

DG wrote:
I thought the reason that they use defined VIN ranges is because they can identify a material change in manufacturing at which point the issue may manifest ....rather than just guessing ...no Confused


Rich, it could be and I did post both options along with my opinion; but LR and ZF are commercial companies first and foremost.

Now if LR honoured their position regarding the oil-change milage with an actual warranty then I would be more trusting. As we stand, LR publish a service interval way beyond what the OEM publishes. Any failure within this period is at the cost of the customer and not LR. I think this is wrong but rather than crossing fingers or fighting LR I suggest people start investing in their gearboxes and service them every 30k with a single flush. If you are already beyond this point then you should consider a more major change of oil, depending on your milage and driving conditions.

Thumbs Up
 Land Rover - Turning Drivers into Mechanics Since 1948

Battery & Quiescent Current Drain Testing

Diagnostics for:
Defender, FL2, D3, D4, Evoque, RRS & FFRR
A not-for-profit enterprise


 
 
Post #12495628th Mar 2014 10:28 am
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DG
Site Moderator 


Member Since: 12 Dec 2005
Location: The Gaff
Posts: 50934

Wales 

Fair play Rob Thumbs Up When did ZF change their stance from SFL to a service interval ?
 21 year LR veteran > D2 GS 2003 > D3 S 2006 > D3 HSE 2009 > D4 HSE 2013 > D4 HSE 2015 > D5 HSE 2018 > DS HSE R-Dynamic P300e 2021  
Post #12495728th Mar 2014 11:00 am
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waterbuoy
 


Member Since: 26 Oct 2013
Location: Argyll
Posts: 2862

United Kingdom 2009 Discovery 3 TDV6 SE Auto Stornoway GreyDiscovery 3

Firstly, apologies for not replying sooner, and thanks for the positive feedback.

An addendum to the above is that SWMBO tried to use the car yesterday to take the wee man to school; got to the bottom of the drive only to find that it had no brakes and nearly ended up in the loch thankfully it was low tide Rolling Eyes Vehicle now back at dealership. Suspect damage occured whilst in transport (webbing strap?) but time will tell. Also had no broadband for last 10 hours.

Anyway, I think 'Blue Peter badges' should be sent out to NoDo$sh, Robbie and DG for comments thus far. In the original post I managed to omit the following from the LR Technical Bulletin:

MARKETS: All (Except Russia)

This would support the comments made by NoDo$h.

I also agree with what both Robbie and DG seem to be saying (although, on the surface, it could be argued that they have differing views). I suspect that the restricted VIN range is either agreed between ZF and LR, or relates to when there was a change in the spec/makeup of the stator bush. However, discussions with Geoff and comments elsewhere on the forum indicate that older units have also failed. This may simply be down to wear and tear over an extended period, but may also be because it takes longer for a 'harder' stator bush to wear. As I said in the original post, the purpose of the stator is to redirect the flow of the transmission fluid as it is pumped around the unit. If this begins to wear then the flow paths of the fluid will alter with knock on effects.
 Currently 2009 Disco 3 SE, 2013 MY D4 HSE and 2016 D4 SE
Previously:
TD5 Defender 110 CSW (230k miles)
300TDi Disco 1 (289k)
4 RR Classics (300-350k each, 2 manual, 2 auto)
110 V8 CSW (220k)
S3 109 hi cap pickup (ex RN)
S2A 88 Safari SW with lpg conversion (bloody lethal) 
 
Post #12495918th Mar 2014 11:33 am
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NoDo$h
 


Member Since: 02 May 2006
Location: Finding new and exciting ways to milk badgers.
Posts: 19689

Ukraine 

Ehrmagerd! Never had a blue peter badge before! Mr. Green
 I know it's not considered "kind" to say no these days, but no. Just no, ok? And if it's not ok, still no.  
Post #12496028th Mar 2014 12:02 pm
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Robbie
 


Member Since: 05 Feb 2006
Location: ¯\_(ツ)_/¯
Posts: 17932

United Kingdom 2013 Discovery 4 3.0 SDV6 HSE Auto Baltic BlueDiscovery 4

Thank-you, me neither!

Click image to enlarge


Thumbs Up
 Land Rover - Turning Drivers into Mechanics Since 1948

Battery & Quiescent Current Drain Testing

Diagnostics for:
Defender, FL2, D3, D4, Evoque, RRS & FFRR
A not-for-profit enterprise


 
 
Post #12496348th Mar 2014 1:14 pm
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anglefire
 


Member Since: 09 Mar 2010
Location: In the Club House
Posts: 4180

England 

A very interesting post. Thumbs Up

Mine is a 06 plate SE and I had the box megaflushed by Gordon at about 80K or so and then at about 125K it was effectively double flushed when it had the sump replaced. (Last year)

I'm now on 153K.

For a long time I've felt there is something not right with my gearbox as described below:

When cold all is well - changes all fine.

When it warms up, and I give it some stick, from a standing start in particular, it will accelerate but the revs tend to stay around 3000rpm even when the box changes gear - from the IID live values I can see that it doesn't lock up or even partially lock. Back off the throttle (Or wait essentially) and the box will lock up. Accelerating at this time and the box changes gear as you would expect.

Using sport and the changes are much more definite with the revs dropping between changes.

I've also had a couple of times of transmission fault, but has never stored any codes - I think temperature as it has been with the caravan on the back or booting up a steep hill in Austria, 6 up.

I'm not sure if it is this issue or just that with a remap, offroad IC and a decat it is all just adding to the pot.

Or even that it is the latest firmware that is on the box (For the last 12months or so at least.)
 Mark.
2006, D3 SE Auto - gone but not forgotten.
2014 BMW 530d M Sport Tourer.
1977 Triumph Spitfire 1500

_________________________________________________
Disco Picture Website Here 
 
Post #12496718th Mar 2014 3:30 pm
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waterbuoy
 


Member Since: 26 Oct 2013
Location: Argyll
Posts: 2862

United Kingdom 2009 Discovery 3 TDV6 SE Auto Stornoway GreyDiscovery 3

Is it holding the gears when it eventually finds them? If so, I suspect it may be a different issue - possibly the torque convertor, as your symptoms seem to be when it is under greatest load? However, and as I said in the originalpost, I'm not a techie - certainly so far as the internals of a 6-sp auto box are concerned, although I know more now than I did a couple of weeks ago!
 Currently 2009 Disco 3 SE, 2013 MY D4 HSE and 2016 D4 SE
Previously:
TD5 Defender 110 CSW (230k miles)
300TDi Disco 1 (289k)
4 RR Classics (300-350k each, 2 manual, 2 auto)
110 V8 CSW (220k)
S3 109 hi cap pickup (ex RN)
S2A 88 Safari SW with lpg conversion (bloody lethal) 
 
Post #12496758th Mar 2014 3:37 pm
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anglefire
 


Member Since: 09 Mar 2010
Location: In the Club House
Posts: 4180

England 

I was thinking when I was just out in it again - its not the same symptoms as yours.

TC is more likely - there is a place near here that does rebuild them - basically a strip and replacement of parts required on a fixed labour cost, plus parts. I keep thinking that it will have to go in sooner or later.
 Mark.
2006, D3 SE Auto - gone but not forgotten.
2014 BMW 530d M Sport Tourer.
1977 Triumph Spitfire 1500

_________________________________________________
Disco Picture Website Here 
 
Post #12496868th Mar 2014 4:08 pm
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discoandrewoz
 


Member Since: 05 Feb 2014
Location: Sydney, New South Wales
Posts: 60

Australia 2006 Discovery 3 TDV6 S Auto Zermatt SilverDiscovery 3

My D3 is currently with a LR auto gearbox specialist here in Sydney. Very similar issues to what Waterbuoy has mentioned. Fortunately I'm covered by a 3rd party warranty.

Mines is a 2006 with 183K on the clock. SO as Robbie mentioned, not so convinced its VIN selective.

The repairer mentioned the other day that the clutches were burnt and needed replacing, but once I get the full story I will report back
 2006 TDV6 D3. Completely stock except for the fluffy dice hanging from the mirrors.(Joking, no dice)  
Post #12498168th Mar 2014 8:08 pm
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waterbuoy
 


Member Since: 26 Oct 2013
Location: Argyll
Posts: 2862

United Kingdom 2009 Discovery 3 TDV6 SE Auto Stornoway GreyDiscovery 3

For what it is worth, the transmission fluid in mine was described as 'better than average' by the person who changed the fluid, and did not smell at all burnt.
 Currently 2009 Disco 3 SE, 2013 MY D4 HSE and 2016 D4 SE
Previously:
TD5 Defender 110 CSW (230k miles)
300TDi Disco 1 (289k)
4 RR Classics (300-350k each, 2 manual, 2 auto)
110 V8 CSW (220k)
S3 109 hi cap pickup (ex RN)
S2A 88 Safari SW with lpg conversion (bloody lethal) 
 
Post #12498198th Mar 2014 8:11 pm
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Robbie
 


Member Since: 05 Feb 2006
Location: ¯\_(ツ)_/¯
Posts: 17932

United Kingdom 2013 Discovery 4 3.0 SDV6 HSE Auto Baltic BlueDiscovery 4

For reference, 7 is the E clutch:

Click image to enlarge
 Land Rover - Turning Drivers into Mechanics Since 1948

Battery & Quiescent Current Drain Testing

Diagnostics for:
Defender, FL2, D3, D4, Evoque, RRS & FFRR
A not-for-profit enterprise


 
 
Post #12498248th Mar 2014 8:17 pm
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waterbuoy
 


Member Since: 26 Oct 2013
Location: Argyll
Posts: 2862

United Kingdom 2009 Discovery 3 TDV6 SE Auto Stornoway GreyDiscovery 3

I was waiting for that to appear Laughing Thumbs Up

Do you have the key for the other parts too? I have actually become quite interested in the structure/workings over the past 2 weeks - although having a brand new 'box should (hopefully) mean that I don't need to revisit this in the future.
 Currently 2009 Disco 3 SE, 2013 MY D4 HSE and 2016 D4 SE
Previously:
TD5 Defender 110 CSW (230k miles)
300TDi Disco 1 (289k)
4 RR Classics (300-350k each, 2 manual, 2 auto)
110 V8 CSW (220k)
S3 109 hi cap pickup (ex RN)
S2A 88 Safari SW with lpg conversion (bloody lethal) 
 
Post #12498348th Mar 2014 8:27 pm
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Robbie
 


Member Since: 05 Feb 2006
Location: ¯\_(ツ)_/¯
Posts: 17932

United Kingdom 2013 Discovery 4 3.0 SDV6 HSE Auto Baltic BlueDiscovery 4

Yes:

1 - Torque converter lock-up clutch
2 - Torque converter
3 - Fluid pump
4 - Single planetary gearset
5 - Clutch A
6 - Clutch B
7 - Clutch E
8 - Brake C
9 - Brake D
10 - Double planetary gearset
11 - Park lock gear
12 - Output shaft
13 - Park lock pawl
14 - Drain plug
15 - Magnet
16 - Pressure regulator
17 - Mechatronic valve block
18 - Fluid filter
19 - Fluid pan
20 - Input shaft
21 - Transmission casing

Click image to enlarge


More reading in my gallery:

http://www.disco3.co.uk/gallery/albums/use...earbox.pdf

Thumbs Up
 Land Rover - Turning Drivers into Mechanics Since 1948

Battery & Quiescent Current Drain Testing

Diagnostics for:
Defender, FL2, D3, D4, Evoque, RRS & FFRR
A not-for-profit enterprise


 
 
Post #12498468th Mar 2014 8:32 pm
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waterbuoy
 


Member Since: 26 Oct 2013
Location: Argyll
Posts: 2862

United Kingdom 2009 Discovery 3 TDV6 SE Auto Stornoway GreyDiscovery 3

Thumbs Up Cheers Robbie

The 'linked' document actually makes a degree of sense given the research I have been doing - maybe one to read on (another) rainy day.
 Currently 2009 Disco 3 SE, 2013 MY D4 HSE and 2016 D4 SE
Previously:
TD5 Defender 110 CSW (230k miles)
300TDi Disco 1 (289k)
4 RR Classics (300-350k each, 2 manual, 2 auto)
110 V8 CSW (220k)
S3 109 hi cap pickup (ex RN)
S2A 88 Safari SW with lpg conversion (bloody lethal) 
 
Post #12498648th Mar 2014 8:43 pm
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