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Engine seized
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MGCarr
 


Member Since: 15 Jul 2014
Location: Lancashire
Posts: 703

United Kingdom 2007 Discovery 3 TDV6 SE Auto Buckingham BlueDiscovery 3

Just out of curiosity does anyone know if the crankshafts usually fail in the same place?
 
1997 Defender 90 for the kids and I to have a go at some competitive off road RTV and Tyro trials, daughter picked up her first trophy over the August Bank Holiday.
Previous Land Rover history
1996 P38 4.6 V8 Autobiography
1996 Discovery TDi 300
1972 Range Rover 3.5 V8
LWB Hard Top Series 3
LWB Truck Cab Series 2A
Not been without a Land Rover for over 40 years - I must need therapy! 
 
Post #167493630th Jun 2016 12:00 am
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hgbosch
 


Member Since: 25 Oct 2010
Location: Pretoria and Zürich, Switzerland
Posts: 188

South Africa 2005 Discovery 3 TDV6 S Auto Maya GoldDiscovery 3

Hi

of all the snapped cranks I have seen (plenty) they all snap IN EXACTLY THE SAME PLACE
on TDV6 with the auto box. On the TDV6 manual 6-speed, I know of only one and it snapped right at the back. That was caused by abuse.

Even on the new SDV6 3.0 with the 8-speed box this seems to happen. Check here:

http://www.disco4.com/forum/topic146897.html


Click image to enlarge


Click image to enlarge




The pics posted are where they break, both on 2.7 TDV6 and TDV6 3.0 and SDV6 3.0. Even to the point where you can hold the front part of a 2.7 crank to the rear part of a snapped 3.0 crank and they will be a matching fit. Shocked Shocked
 EX AFRICA SEMPER ALIQUID NOVI
SEMPER IN FAECIBUS SUMUS SOLE, PROFUNDUM VARIAT Shocked

with kind regards

George Bosch
2005 Disco3 TDV6 S
2003 Range Rover Td6
1998 Disco1 ES 300Tdi (sold)
And some more serious stuff 
 
Post #167501730th Jun 2016 9:13 am
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NJSS
 


Member Since: 06 May 2009
Location: Catherington, Hampshire.
Posts: 10488

United Kingdom 2016 Discovery 4 3.0 SDV6 Landmark LE Auto Waitomo GreyDiscovery 4

Quote:
On the TDV6 manual 6-speed, I know of only one and it snapped right at the back. That was caused by abuse.


Very interesting George; it would be interesting to know:-

If your experience is replicated elsewhere.

If you have any explanation of why more vehiches with auto gearboxes, rather than manual, snap their crankshatfts. Could it simply be a question of more auto D3s than manual D3s?

Regards
Nigel
 Am I Gammon or Woke ? - I neither know nor care.

2016 Discovery 4 Landmark
2011 Mercedes Benz SL350 (R230)
1973 MG B GT V8 - 3.9L John Eales engine, 5 speed R380 gearbox, since 1975.
1959 MGA roadster - 1.9L Peter Burgess Engine - 5 speed gearbox
Past LRs - Multiple FFRs, Discos & a Series I - some petrol, some diesel,
none Electric or H2 fuel cell - yet.
There are 10 types of people in this world: Those who understand binary, and those who don’t. 
 
Post #167502530th Jun 2016 9:45 am
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Fatboy Slim
 


Member Since: 16 Dec 2007
Location: Bridgend
Posts: 197

United Kingdom 2006 Discovery 3 TDV6 HSE Auto Bonatti GreyDiscovery 3

Does anyone mind if I send these pictures to our failure analysis team? I have a good idea what's caused that but want it confirmed. If anyone has a failed crank they can send me even better.
  
Post #168153816th Jul 2016 8:12 pm
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20727

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

I have an RRS in just now with a snapped crank. Recon engine is being supplied by sponsor MMJ, I wonder if they would allow me to send you the crank Idea
 My D3 Build Thread

TDV8 Retrofit Build Thread 
 
Post #168154416th Jul 2016 8:33 pm
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20727

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

In the meantime, this was a 2.7 crank

Click image to enlarge


Click image to enlarge
 My D3 Build Thread

TDV8 Retrofit Build Thread 
 
Post #168154616th Jul 2016 8:36 pm
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Fatboy Slim
 


Member Since: 16 Dec 2007
Location: Bridgend
Posts: 197

United Kingdom 2006 Discovery 3 TDV6 HSE Auto Bonatti GreyDiscovery 3

Definitely a weakness on that oil passage for a start. The beach marks on the breaks show that it's definitely a travelling break but it's difficult to tell the origin from a photo Sad
  
Post #168155116th Jul 2016 8:45 pm
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Fatboy Slim
 


Member Since: 16 Dec 2007
Location: Bridgend
Posts: 197

United Kingdom 2006 Discovery 3 TDV6 HSE Auto Bonatti GreyDiscovery 3

Disco_Mikey wrote:
I have an RRS in just now with a snapped crank. Recon engine is being supplied by sponsor MMJ, I wonder if they would allow me to send you the crank Idea


I can send it back to you once we've looked at it Thumbs Up
  
Post #168159516th Jul 2016 10:21 pm
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MGCarr
 


Member Since: 15 Jul 2014
Location: Lancashire
Posts: 703

United Kingdom 2007 Discovery 3 TDV6 SE Auto Buckingham BlueDiscovery 3

Not pretending to be an expert on this but just putting some ideas out for discussion, if they all fail in the same place and, from the pictures, in a similar manner is the underlying cause;
1) Poor original design?
2) Individual casting faults?
or
3) Some sort of harmonic vibration problem arising from a failing crankshaft damper or out of balance torque converter etc?

Does anyone know if the other vehicles that use this engine in its various guises such as Citroen, Peugeot, Jaguar, etc have a similar incidence of catastrophic crankshaft failure?
 
1997 Defender 90 for the kids and I to have a go at some competitive off road RTV and Tyro trials, daughter picked up her first trophy over the August Bank Holiday.
Previous Land Rover history
1996 P38 4.6 V8 Autobiography
1996 Discovery TDi 300
1972 Range Rover 3.5 V8
LWB Hard Top Series 3
LWB Truck Cab Series 2A
Not been without a Land Rover for over 40 years - I must need therapy! 
 
Post #168162617th Jul 2016 1:17 am
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Fatboy Slim
 


Member Since: 16 Dec 2007
Location: Bridgend
Posts: 197

United Kingdom 2006 Discovery 3 TDV6 HSE Auto Bonatti GreyDiscovery 3

Or a combination of all three!! Breaks from torsional vibration pretty much always have a 45 degree fracture like what is happening here..........need to get my paws on one of these cranks
  
Post #168163817th Jul 2016 6:58 am
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zoneout
 


Member Since: 28 Oct 2015
Location: Cape Town
Posts: 39

South Africa 2007 Discovery 3 TDV6 SE Auto Chawton WhiteDiscovery 3

Fatboy Slim wrote:
Does anyone mind if I send these pictures to our failure analysis team? I have a good idea what's caused that but want it confirmed. If anyone has a failed crank they can send me even better.


Hello Fatboy, I am sure Georgewould be fine with you sending off those photos: I have sent him a PM on our home forum in SA. He may be out of the country or traveling now

Very interested to get whatever info we can on the TDV6 crank breakages.
  
Post #168405324th Jul 2016 4:22 pm
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Fatboy Slim
 


Member Since: 16 Dec 2007
Location: Bridgend
Posts: 197

United Kingdom 2006 Discovery 3 TDV6 HSE Auto Bonatti GreyDiscovery 3

Thumbs Up
  
Post #168405824th Jul 2016 4:32 pm
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snapper1
 


Member Since: 24 Apr 2010
Location: Ormskirk
Posts: 18

England 2015 Discovery 4 3.0 TDV6 HSE Lux Auto ArubaDiscovery 4

Mine is a 15 plate with 21000 miles when it failed, Bank holiday friday, got it back after a week and a half, felf like i had run over something when it happened, asked landrover several times what the cause was, no joy, asking them to extend the warranty on the engine, not getting far there either
 Disco 4 HSE Lux
Series 2A
Series 3 2.6 
 
Post #169193014th Aug 2016 8:02 am
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hugeviking
 


Member Since: 08 Jun 2010
Location: cotswolds
Posts: 1482

United Kingdom 2006 Discovery 3 TDV6 S Manual Cairns BlueDiscovery 3

A shot in the dark, but what is the firing order of these engines. Are two pistons next to each other firing consecutively causing stress on one part of the crank.

Andi.
  
Post #17019006th Sep 2016 8:11 pm
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hgbosch
 


Member Since: 25 Oct 2010
Location: Pretoria and Zürich, Switzerland
Posts: 188

South Africa 2005 Discovery 3 TDV6 S Auto Maya GoldDiscovery 3
Crank issues 2005 model

Hi All

just curious to know if anyone has come across a 2004/5 model TDV6 with a snapped crank but with bearings intact?

I personally have never heard of such an incidence, but plenty from 2007 model onwards.
 EX AFRICA SEMPER ALIQUID NOVI
SEMPER IN FAECIBUS SUMUS SOLE, PROFUNDUM VARIAT Shocked

with kind regards

George Bosch
2005 Disco3 TDV6 S
2003 Range Rover Td6
1998 Disco1 ES 300Tdi (sold)
And some more serious stuff 
 
Post #170708416th Sep 2016 9:49 pm
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