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Looking for mounting plates for Expo Rack
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DiscoNels
 


Member Since: 14 May 2013
Location: Minneapolis, Minnesota
Posts: 333

United States 2006 Discovery 3 4.4 V8 HSE Auto Zermatt SilverDiscovery 3
Looking for mounting plates for Expo Rack

Click image to enlarge


Does anyone know where I could acquire some new mounting plates (the flat plate with 2 studs in the upper right of the diagram that slide in the channel rail) for my Expedition Roof Rack? I've now broken 2 studs off leaving me with 25% less mounting points.

New or used, let me know where?

Thanks.
 1998 Discovery LSE - Gold, 249,000+ miles, completely stock
2007 Range Rover SC - White, 63,000 mi
2006 Discovery 3 HSE - Locking E-Diff, Rover Specialties rock sliders, 275/65/18 Cooper STT PRO, LLAMS suspension controller, LR Expedition Roof Rack. Asfir Rear Diff, Tactical 4x4 (Gas Tank Skid, Rear Bumper, and Front Bumper w/12K winch), Traxide Split Charge System, Overland Solar + Lensun Solar panels
BBS Nanocom Evolution and Gap Diagnostics IID BT Tool 
 
Post #165817422nd May 2016 5:46 pm
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Andy Foster
 


Member Since: 27 Dec 2009
Location: Liverpool
Posts: 6551

United Kingdom 2015 Discovery 4 3.0 SDV6 SE Tech Auto Santorini BlackDiscovery 4

Maybe get some T bolts and use them. Think you'll be lucky to get any originals.

Andy
 D4 MY15 SE TECH
D3 gone but never forgotten. 
 
Post #165823322nd May 2016 7:17 pm
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Navigator
 


Member Since: 17 Mar 2010
Location: Stay at Home. One of the lives you save could be your own.
Posts: 5105

Scotland 2015 Discovery 4 3.0 SDV6 SE Auto Causeway GreyDiscovery 4

Ask Uncle Ray. They are almost identical to part of his antenna mount. (Forum name - RLD)
 A vaccine does not stop you catching a virus, or passing it on, or getting ill from it, really ill. It does reduce the likelyhood of you dying when really, really ill. Stay Alive - KEEP AWAY FROM PEOPLE.  
Post #165858923rd May 2016 2:48 pm
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Skynet
 


Member Since: 23 Jul 2014
Location: Melksham, Wiltshire
Posts: 868

United Kingdom 2016 Discovery 4 3.0 SDV6 SE Auto Alaska WhiteDiscovery 4

I'm considering drilling out the studs and placing high tensile bolts through it.
 Dave
D3 2006 HSE, Cairns Blue - gone
D4 2016 SE, White

Wessex 4x4 Response
http://www.wessex4x4response.org.uk/ 
 
Post #165859123rd May 2016 2:51 pm
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StornowaySA
 


Member Since: 23 Sep 2007
Location: Adelaide
Posts: 406

Australia 2010 Discovery 4 3.0 TDV6 HSE Auto Stornoway GreyDiscovery 4

How did you go I need same thing?
 MY2010 D4 HSE 3.0, e-diff, 19inch MTR's; LLAMS Height adjustor, LR f & r light guards, LR side steps, LR bright finish side door mouldings; LR/Mantec G4 front bash plate, LR G4 Winch kit, Warn 9500lb Winch; GOE compressor guard, Uniden UHF, LR bright finish roof rails, LR G4 driving light kit, LR G4 ladder, 4 x extra rear compartment 12V sockets, Traxide dual battery system and Optima Yellowtop battery, ORS drawer system / fridge slide, LED rear compartment lighting.  
Post #17135911st Oct 2016 3:29 am
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DiscoNels
 


Member Since: 14 May 2013
Location: Minneapolis, Minnesota
Posts: 333

United States 2006 Discovery 3 4.4 V8 HSE Auto Zermatt SilverDiscovery 3

I thought I had a solution with some Thule t-bolt mounts but turns out they are too narrow for the side rail slots and will spin, but they work great in the beams going across from rail to rail. So, either I need to weld some tabs onto these to make them longer in the channel to keep them from spinning or keep looking for another solution.
 1998 Discovery LSE - Gold, 249,000+ miles, completely stock
2007 Range Rover SC - White, 63,000 mi
2006 Discovery 3 HSE - Locking E-Diff, Rover Specialties rock sliders, 275/65/18 Cooper STT PRO, LLAMS suspension controller, LR Expedition Roof Rack. Asfir Rear Diff, Tactical 4x4 (Gas Tank Skid, Rear Bumper, and Front Bumper w/12K winch), Traxide Split Charge System, Overland Solar + Lensun Solar panels
BBS Nanocom Evolution and Gap Diagnostics IID BT Tool 
 
Post #17155214th Oct 2016 10:25 pm
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Navigator
 


Member Since: 17 Mar 2010
Location: Stay at Home. One of the lives you save could be your own.
Posts: 5105

Scotland 2015 Discovery 4 3.0 SDV6 SE Auto Causeway GreyDiscovery 4

Larger t-bolts are used by solar panel fitters.
 A vaccine does not stop you catching a virus, or passing it on, or getting ill from it, really ill. It does reduce the likelyhood of you dying when really, really ill. Stay Alive - KEEP AWAY FROM PEOPLE.  
Post #17155234th Oct 2016 10:32 pm
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gjsdisco
 


Member Since: 24 May 2017
Location: rutland
Posts: 35

United Kingdom 2005 Discovery 3 TDV6 HSE Lux Auto Java BlackDiscovery 3
expo counting plates - anybody find a solution

Hi - my mounting plates for the expo rack have broken bolts (2 out of 8) and if the previous owner over tightening some to 'snap off point' then what about the others? - looking for a solution - anyone solved this problem.

I am thinking of drilling out the bolts and repacking with high tensive bolts?

thanks
  
Post #194015227th Apr 2018 11:31 am
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gjsdisco
 


Member Since: 24 May 2017
Location: rutland
Posts: 35

United Kingdom 2005 Discovery 3 TDV6 HSE Lux Auto Java BlackDiscovery 3
Expedition roofrack - mounting bracket bolt replacement

An engineer friend gave me the solution to my broken bolts that on the brackets. The bolts are called
Clinch studs and I have used a vice and socket to press out the studs and I have ordered new studs m6 x 20mm from RS Components . I will use a vice to press them in.
 

Last edited by gjsdisco on 30th Apr 2018 11:10 am. Edited 1 time in total 
Post #194075029th Apr 2018 10:21 pm
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Buckster
 


Member Since: 04 May 2015
Location: Hampshire
Posts: 600

England 

eBay Item No. 273132275289

Try this guy on the bay, believe he has them made to original spec Wink Thumbs Up
 2003 BMW M5- 5 Litres of V8 Optimax Slurping Goodness in Carbon Black

2013 RRS SDV6 HSE Black Edition- Orkney Grey with Ebony & Ivory. LR Facelift RAI, Genuine G4 Expo Rack, 4x Warn Spotlights, Warn 9.5 XPS Winch, Mantec Underbody Protection, Full Easylift Suspension, LightForce HTX 230 Spot Lights, LR Light Guards, 18” Compomotive PD1881 on 265/65/18 BF Goodrich KO2, Brembos Calipers, ARB Fridge, Tuff trek awning.
Visiting from the RR Sport forum: 
 
Post #194086630th Apr 2018 11:02 am
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gjsdisco
 


Member Since: 24 May 2017
Location: rutland
Posts: 35

United Kingdom 2005 Discovery 3 TDV6 HSE Lux Auto Java BlackDiscovery 3
thanks

Many thanks for the lead.
  
Post #194087330th Apr 2018 11:10 am
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Buckster
 


Member Since: 04 May 2015
Location: Hampshire
Posts: 600

England 

Thumbs Up
 2003 BMW M5- 5 Litres of V8 Optimax Slurping Goodness in Carbon Black

2013 RRS SDV6 HSE Black Edition- Orkney Grey with Ebony & Ivory. LR Facelift RAI, Genuine G4 Expo Rack, 4x Warn Spotlights, Warn 9.5 XPS Winch, Mantec Underbody Protection, Full Easylift Suspension, LightForce HTX 230 Spot Lights, LR Light Guards, 18” Compomotive PD1881 on 265/65/18 BF Goodrich KO2, Brembos Calipers, ARB Fridge, Tuff trek awning.
Visiting from the RR Sport forum: 
 
Post #194088230th Apr 2018 11:20 am
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gjsdisco
 


Member Since: 24 May 2017
Location: rutland
Posts: 35

United Kingdom 2005 Discovery 3 TDV6 HSE Lux Auto Java BlackDiscovery 3
mounting plates

While I found the solution to the broken bolts on the expedition roof rack mountings - however, the clinch studs m6 x 20 available are not the same as used - the design is different, the separations are on the rim of the studs on mine and the ones available have the serration/indents under the flat top of the stud. So have just bid on the bay ones advertised - a new set.
  
Post #19422894th May 2018 11:03 am
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