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Which bits for an RAI...?
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JF Lux
 


Member Since: 08 Sep 2007
Location: A little country in Europe
Posts: 3522

Luxembourg 2008 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3
Which bits for an RAI...?

Can anyone tell me what bits and bobs I will need for fitting an RAI (second hand) ?

Eg what size rivnuts, screws etc.

thanks.
 The next American ex-pat that calls it a "truck" is going to find out what 2.7 tons feels like on their foot...

Club "yes, I too have had the EGR's replaced..."
Club "yes, I too have had the compressor replaced..."
Club "yes, I too once had the car at the dealer for a couple of weeks nearly 4 weeks over 4 weeks...5 weeks"
Club "yes, I too have had EPB failure..."
Club "yes, I too get mysterious bings and bongs..." 
 
Post #44403525th Mar 2009 3:50 pm
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MARKW
 


Member Since: 29 Aug 2008
Location: SW
Posts: 2390

United Kingdom 

You need a spacer for where it bolts to the top of the A post. I think it's 2 M8 rivnuts to go on the wing. When yoiu get it second hand make sure you get the plastic bungs that cover the bolts in the main body.
Takes less than an hour to fit. And that's with me being a numpty and plucking up courage to drill into the front wing Shocked Shocked
 HONI SOIT QUI MAL Y PENSE

They shall not grow old as those of us left grow old. Age shall not weary them, nor the years condem. At the going down of the sun, and in the morning WE WILL REMEMBER THEM 
 
Post #44409025th Mar 2009 5:58 pm
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JF Lux
 


Member Since: 08 Sep 2007
Location: A little country in Europe
Posts: 3522

Luxembourg 2008 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

What shoud be a final question on this as I am fitting it on Saturday morning...

Some people have mentioned rubbing etc and have put tape on to protect the paint/body work...

Where is this rubbing? On the wing, pillar or everywhere ? And what are the recommendations for protecting from this - any special tape ?

Thanks.
 The next American ex-pat that calls it a "truck" is going to find out what 2.7 tons feels like on their foot...

Club "yes, I too have had the EGR's replaced..."
Club "yes, I too have had the compressor replaced..."
Club "yes, I too once had the car at the dealer for a couple of weeks nearly 4 weeks over 4 weeks...5 weeks"
Club "yes, I too have had EPB failure..."
Club "yes, I too get mysterious bings and bongs..." 
 
Post #46070130th Apr 2009 7:48 am
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AndrewS
Tarquin of the Desert 


Member Since: 06 May 2005
Location: Y...... because I can
Posts: 10438

United Kingdom 

You will need 3 riv nuts. Stick some tape on to the wing where the RAI touches the paintwork. You will also have to drill out the top of the A pillar trim. Use an M10 nut as a spacer if your kit does not have one. Fitting instructions are available on T web. I think you will need a 9.5 or 9.8 Ø drill bit for the riv nuts. Oh put some copper slip grease on the threads when you fit the RAI. Thumbs Up
 In the Beginning there was nothing, which exploded.  
Post #46070630th Apr 2009 8:08 am
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LeighW
D3 Decade 


Member Since: 31 Jan 2006
Location: Brisbane, AUS
Posts: 918

Australia 2006 Discovery 3 TDV6 S Auto Bonatti GreyDiscovery 3

I fitted mine JF Lux, but it was OEM from the dealer, not secondhand.

Can't remember if I put any protective tape against the bodywork but figured I am not going to remove the RAI except for replacement windscreen, etc.

Link below is to the LR fitting instructions if they help.

http://www.disco3.co.uk/gallery/albums/use...780010.pdf

(Copy also in my Gallery if you wanted to save the file and print later.

HTH...
 LeighW

The old girl is on her third engine...
* first ran a bearing (design failure in original engine)
* second had a failure of the water outlet on top of the engine (pls check yours) 
 
Post #46070930th Apr 2009 8:25 am
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PaulP
 


Member Since: 04 May 2007
Location: Barcelona
Posts: 4317

Spain 2006 Discovery 3 TDV6 SE Auto Buckingham BlueDiscovery 3

AndrewS wrote:
I think you will need a 9.5 or 9.8 Ø drill bit for the riv nuts.

I'm sure it was 9.5mm Thumbs Up - although the LR instructions say 7.5mm or something like that Rolling Eyes
 2006 Discovery 3 TDV6 SE Auto Buckingham Blue
2007 Golf GT DSG 
 
Post #46071130th Apr 2009 8:29 am
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JF Lux
 


Member Since: 08 Sep 2007
Location: A little country in Europe
Posts: 3522

Luxembourg 2008 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

All sorted - from what I seefrom the replies I'll put tape on the wing.

Everything else I have - including a car that at the moment is driving around with no A-pillar trim and side vent following a practise run last night... Laughing
 The next American ex-pat that calls it a "truck" is going to find out what 2.7 tons feels like on their foot...

Club "yes, I too have had the EGR's replaced..."
Club "yes, I too have had the compressor replaced..."
Club "yes, I too once had the car at the dealer for a couple of weeks nearly 4 weeks over 4 weeks...5 weeks"
Club "yes, I too have had EPB failure..."
Club "yes, I too get mysterious bings and bongs..." 
 
Post #46071430th Apr 2009 8:50 am
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philhunt
 


Member Since: 16 Sep 2007
Location: MI5 not 9 to 5
Posts: 1761

United Kingdom 2005 Discovery 3 TDV6 SE Manual Zambezi SilverDiscovery 3

Thought that you leased your motor John.

If so, what do you plan doing with the holes you've drilled when you return it? Thumbs Up
 Clubs Mantec, Tasmods, LEDS, AT2s on 18s, Maxxis Bighorns on 17s, Remote FBH, BAS. ReMap, BSS., RLD Personalised SWP., Safari Snorkel, Faultmate, Three Musketeers & MUD

 
 
Post #46113730th Apr 2009 11:18 pm
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JF Lux
 


Member Since: 08 Sep 2007
Location: A little country in Europe
Posts: 3522

Luxembourg 2008 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

philhunt wrote:
Thought that you leased your motor John.

If so, what do you plan doing with the holes you've drilled when you return it? Thumbs Up


Phil - Two holes in the wing will be the least of my problems when it is time to go back... Shocked

In all seriousness (if that is pssible on this forum...) I'll have two choices one being I leave in some blanks/caps. I've also had a word with someone that has done body work before and it won't be that big a job for some filler, primer and colour.

And I have 33 months to come up with another solution... Laughing
 The next American ex-pat that calls it a "truck" is going to find out what 2.7 tons feels like on their foot...

Club "yes, I too have had the EGR's replaced..."
Club "yes, I too have had the compressor replaced..."
Club "yes, I too once had the car at the dealer for a couple of weeks nearly 4 weeks over 4 weeks...5 weeks"
Club "yes, I too have had EPB failure..."
Club "yes, I too get mysterious bings and bongs..." 
 
Post #4611981st May 2009 7:32 am
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