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Written report on TDV6 engine failure
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13635

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3
Written report on TDV6 engine failure

Hi

Have managed to get this far with this , is in PDF format

Thought putting it in a new thread it won’t mess up any other thread

Report is 15 x pages long and hope u may find it interesting

Goes without question if anyone is able to convert it somehow , please feel free to do so to make it easier to read

http://www.disco3.co.uk/gallery/albums/use...an_doc.pdf
  

Last edited by gstuart on 30th Aug 2018 7:34 pm. Edited 3 times in total 
Post #197920530th Aug 2018 3:42 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13635

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3









   
Post #197920730th Aug 2018 3:49 pm
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PROFSR G
 


Member Since: 06 Mar 2017
Location: Lost
Posts: 4655

Ukraine 2009 Discovery 3 TDV6 Commercial XS Auto Stornoway GreyDiscovery 3

Its like watching the automotive equivalent of a very scary movie Twisted Evil
 yµ (idµ - eAµ) ψ=mψ

 
 
Post #197920930th Aug 2018 3:58 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13635

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

The film “ saw “ comes to mind Rolling with laughter

Or gone in 60 x seconds Whistle
   
Post #197921130th Aug 2018 4:02 pm
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PROFSR G
 


Member Since: 06 Mar 2017
Location: Lost
Posts: 4655

Ukraine 2009 Discovery 3 TDV6 Commercial XS Auto Stornoway GreyDiscovery 3

Rolling with laughter Rolling with laughter Haven't seen either, thank God! Laughing
 yµ (idµ - eAµ) ψ=mψ

 
 
Post #197921530th Aug 2018 4:17 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13635

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

U haven’t seen saw , Laughing

Well there is version 1-2-3-4- Rolling with laughter

Imagine there will be a few more film suggestions Whistle
   
Post #197921630th Aug 2018 4:19 pm
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PROFSR G
 


Member Since: 06 Mar 2017
Location: Lost
Posts: 4655

Ukraine 2009 Discovery 3 TDV6 Commercial XS Auto Stornoway GreyDiscovery 3

As many versions as TDV6 implosions perhaps? Laughing
 yµ (idµ - eAµ) ψ=mψ

 
 
Post #197923130th Aug 2018 5:25 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13635

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Rolling with laughter

I’ve only managed to read the first few pages Whistle

Everyone else will be able to understand it better than me
   
Post #197923530th Aug 2018 5:42 pm
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Globetrotter448
 


Member Since: 21 Mar 2017
Location: Londonderry NSW
Posts: 1783

Australia 2007 Discovery 3 4.0 V6 Petrol SE Auto Java BlackDiscovery 3

Looks like its st....ed. From pictures it looks like the inserts/bearings moved to a point where the white metal wore to a point where the oil channel was blocked. Did the report indicate by inference that the engine was wrong for the vehicle (crank short, liners narrow etc).
Will LR come to the replacement party?
  
Post #197934831st Aug 2018 3:11 am
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hugeviking
 


Member Since: 08 Jun 2010
Location: cotswolds
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United Kingdom 2006 Discovery 3 TDV6 S Manual Cairns BlueDiscovery 3

Looks like the back of the bearing shell has collapsed.

Andi.
  
Post #197942531st Aug 2018 10:57 am
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Naks
 


Member Since: 12 Jul 2010
Location: Stellenbosch, Republic of the Western Cape
Posts: 759

South Africa 2011 Discovery 4 3.0 SDV6 SE Auto Fuji WhiteDiscovery 4

interesting read, thanks
 --
2010 Defender Puma 90 + BAS remap + Alive IC + Slickshift + Ashcroft ATB rear
2015 Range Rover Sport V8 Supercharged



Defender Puma Workshop Manual: https://bit.ly/2zZ1en9
Discovery 4 Workshop Manual: http://bit.ly/22l8YHh
Range Rover/Sport L320/L322/L494 Workshop Manual: http://bit.ly/2iH7jgG 
 
Post #197947031st Aug 2018 1:43 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13635

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Alas not having enough mechanical knowledge to fully understand the report

Do u guys think it’s actually answered the questions relating where the shells have spun and why they have done so

Apologises asking daft questions and indeed know it’s ultimately an uncomfortable read

Many thks Thumbs Up
   
Post #197947731st Aug 2018 1:53 pm
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Sloss
 


Member Since: 18 Aug 2013
Location: Aberdeenish
Posts: 1691

Scotland 

A shell will always have a tendency to spin round with the crank unless restrained in some way. That's just Physics.

IMHO the best way of restraint in this type of engine is to have 'tabs' on the bearing shells which locate in machined grooves on the bearing cap and crankcase for big ends and mains respectively. Mechanically located in place these will not spin.

However, in the dubious wisdom of a Design Engineer, backed up by his Superior and probably egged on by an Accountant the 'tabs' were omitted. 'Plenty friction to hold it all in place'.

Seems they were wrong.......
 Stew,

2010 D4 gone but I really loved it
Went back to Merc - C350 AMG 
 
Post #197955431st Aug 2018 5:47 pm
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DSL
Keeper of the wheelie bin 


Member Since: 11 May 2006
Location: Off again! :-)
Posts: 72787

Ukraine 

I remember doing the engine factory tour and heard the phrase “friction fit” a lot. I did wonder what happens when things wear out and there is a little less friction to do the fitting. Confused
   
Post #197955631st Aug 2018 5:57 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13635

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Thks and appreciate the knowledge shared Thumbs Up

Right where’s that glue gun to stop the shells from moving Rolling with laughter
   
Post #197956331st Aug 2018 6:15 pm
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