| Last additions - EPB dissection |
Assembly with new bush (exploded view)307 views(You have to put these back together, now...)13 Jan 2012
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Bush in place314 views13 Jan 2012
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Bush replacing f*cked shaft296 views13 Jan 2012
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Main secondary gear repair bush482 viewsPDF file of engineering drawing of bush turned up to repair the main secondary gear in the EPB gearbox.
Old gear has to be drilled out accurately to the external diameter of the bushing shaft.13 Jan 2012
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Gear box casing showing wear from screaming friction...407 views...once the circlip has bust through the inadequate retaining land, the spring presses on the (other) gearbox casing, forcing the secondary gear to wear on the gear box casing where shown, there being no adequate provision for end-thrust (even though helical gearing would mandate that, to cope with the NORMAL axial vector forces produced) resulting from spring pressure on the other gearbox casing face pushing the gear into this face.02 Jul 2010
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The faulty unit (secondary gear / torque clutch)371 viewsShowing the inadequate circlip retaining land, ripped iopen by the normal spring tension. Should never have been made of plastic...02 Jul 2010
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EPB Failure Analysis467 viewsDocumented dissection of failed screaming EPB showing fundamental design flaw and use of inappropriate materials.27 Jun 2010
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Pictorial instructions on EPB bedding in mode521 viewsDriving and reading LRs instructions is not easy - I tried this in graphic mode - MIGHT help29 May 2010
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Pulley423 views(bigger view)17 May 2010
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403 views17 May 2010
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369 views17 May 2010
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362 views17 May 2010
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Release cable...361 views...passes round the pulley on the left...17 May 2010
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365 views17 May 2010
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378 views17 May 2010
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350 views17 May 2010
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Circuit board and motor366 views17 May 2010
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Motor345 viewsInnit BIG? Not!17 May 2010
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Strain gauge...391 views...I think.
On the left cable - with a latch (?function) and a ribbon connector cable17 May 2010
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326 viewsThe name KUSTER (with umlaut over the U) appears on the lid - VERY British!!!17 May 2010
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Motor and gearbox384 viewsIs this what screeches??17 May 2010
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Now we are getting to it...439 views... the threaded (or DREADED) actuator - externally splined internally threaded element (centre of pic) rotated by gearbox (on left of pic) to pull cable end (externally threaded, on the right)17 May 2010
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The lid257 viewsCarries the name KUSTER (with an umlaut over the U) - VERY British...17 May 2010
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The lid is off!481 viewsOverview of contents17 May 2010
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The lid is off!425 viewsShows motor, circuit board and left cable inner end17 May 2010
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380 viewsOverview - box, two brake cables and release cable17 May 2010
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339 viewsBox, general view17 May 2010
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320 viewsLabel / Part No detail17 May 2010
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436 views17 May 2010
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The EPB box279 views17 May 2010
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The LR label they put on the box266 views17 May 2010
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