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EPB Wiring
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Craftycrofter
 


Member Since: 01 Jul 2018
Location: Lybster, Caithness
Posts: 26

Scotland 2006 Discovery 3 TDV6 S Manual Zermatt SilverDiscovery 3
EPB Wiring

Click image to enlarge

Evening all,
U2002-01 code, replaced the switch, still no joy, at times it all works but most of the time its not... Red and yellow on the Dash.. Pulled the plug on the EBP found it to be wet, with some blue corrosion around a couple of pins...

Now the wetness would that be coming from the unit, i.e. previous owner not sealed it properly and its full of water, as the screws look to be new-ish... Or is that water coming down the loom... Ive found one wire with a very slight nick in the coating so far, ISTR its a yellow green... Had thought about pulling that section of loom and getting it in the house to inspect properly but I see it splits and goes forward...

Any advice much appreciated as Im sick to death of lying in the mud under the dam thing...

David
 D3 06 Manual Poverty Spec, but commercialised and ARB front Winch bumper
Defender Crew Cab 110 gone
Discovery 3 SE gone
TD5 Discovery
P38 Gone
300Tdi 90 Defender Gone
P38 Gone
200Tdi 110 Gone
TD5 S Discovery Gone
S111 Lightweight Gone 
 
Post #235618917th Dec 2023 10:23 pm
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PROFSR G
 


Member Since: 06 Mar 2017
Location: Lost
Posts: 4658

Ukraine 2009 Discovery 3 TDV6 Commercial XS Auto Stornoway GreyDiscovery 3

Any chipped wiring will allow water ingress and cause you all manner of troubles, so cut and splice new sections at the EPB connector. See pages 15 & 16 of the wiring diagram below.

https://www.disco3.co.uk/gallery/albums/us...NG_1~2.pdf


It's also worth mentioning to check really carefully the large block connectors behind the N/S/R suspension turret if issues persist. A well known area for cables to be chipped and crazed. Thumbs Up
 yµ (idµ - eAµ) ψ=mψ

 
 
Post #235619417th Dec 2023 10:56 pm
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Craftycrofter
 


Member Since: 01 Jul 2018
Location: Lybster, Caithness
Posts: 26

Scotland 2006 Discovery 3 TDV6 S Manual Zermatt SilverDiscovery 3

Thanks PROF!!

Been through the multi plugs in the wheel arch and they seem okay... will concentrate on the epb multi at the moment and fingers crossed I get it done tomorrow as MOT booked Tuesday....
 D3 06 Manual Poverty Spec, but commercialised and ARB front Winch bumper
Defender Crew Cab 110 gone
Discovery 3 SE gone
TD5 Discovery
P38 Gone
300Tdi 90 Defender Gone
P38 Gone
200Tdi 110 Gone
TD5 S Discovery Gone
S111 Lightweight Gone 
 
Post #235619617th Dec 2023 11:12 pm
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PROFSR G
 


Member Since: 06 Mar 2017
Location: Lost
Posts: 4658

Ukraine 2009 Discovery 3 TDV6 Commercial XS Auto Stornoway GreyDiscovery 3

Dry out the EPB thoroughly (hair dryer) and seal the cover with a decent quality silicone sealant. If you can lay your hands on some dielectric grease and smear the connectors. It will help against moisture and promote conductivity between the contacts.

Any wires showing chips or corrosion (greening) must be replaced with new sections, otherwise the greening will keep traveling and eating the cable.
 yµ (idµ - eAµ) ψ=mψ

 
 
Post #235620318th Dec 2023 12:19 am
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KPTV8
 


Member Since: 05 Feb 2012
Location: Itinerant
Posts: 136

Scotland 2010 Discovery 4 5.0 V8 HSE Auto Nara BronzeDiscovery 4

Check voltage on GREEN wire at EPB connection to loom, should be 12-ish.
I bought a fairly good D3 with failed EPB, we found the GREEN wire voltage to be 3v and this was due to water ingress beneath the green PVC sleeve eroding the copper (water originating in wet floor pan passenger side).
We spliced-in new wire to bypass the corroded length, voltage rose to 12v and EPB worked instantly (Whew !).
I CAN'T remember if the voltage reading needs to be taken with the EPB switch raised or not.

Actually I've just realised, this whole business of water bridging from "live" wires over to chassis/body not only causes corrosion (via electrolysis), but also likely contributes to parasitic drains on the battery which I often see mentioned in this forum ....................... ?

Yes, working under cars this time of year is horrible !!!!

Cheers Smile)))
  
Post #235620918th Dec 2023 3:11 am
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1784
 


Member Since: 04 Sep 2009
Location: Almunge
Posts: 137

Sweden 2006 Discovery 3 4.4 V8 HSE Auto Bonatti GreyDiscovery 3

It's a good idea to load the circuit with a halogen bulb or similar when measuring the voltage at the plug, as sometimes it's holding a good 12v when unloaded but drops when subjected to a load due to damage wiring or connectors.
 Defender 110 SE 2021, Tasman Blue
Discovery 1 V8 ES 1997, Epsom green
Discovery 3 V8 HSE 2006, Bonatti Grey
Range Rover V8 1983, Sierra Silver 
 
Post #235621118th Dec 2023 7:46 am
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Craftycrofter
 


Member Since: 01 Jul 2018
Location: Lybster, Caithness
Posts: 26

Scotland 2006 Discovery 3 TDV6 S Manual Zermatt SilverDiscovery 3

Thanks all, well got it through the MOT, at least Im back on the road whilst I can sort out the issues..

Just out of curiosity, does anyone know the type and size of plug used on the loom to the epb? As I was thinking, of getting a take off loom and renewing then patching in... I know a lot of work but might be worth it in the long run...
 D3 06 Manual Poverty Spec, but commercialised and ARB front Winch bumper
Defender Crew Cab 110 gone
Discovery 3 SE gone
TD5 Discovery
P38 Gone
300Tdi 90 Defender Gone
P38 Gone
200Tdi 110 Gone
TD5 S Discovery Gone
S111 Lightweight Gone 
 
Post #235637019th Dec 2023 11:51 pm
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PROFSR G
 


Member Since: 06 Mar 2017
Location: Lost
Posts: 4658

Ukraine 2009 Discovery 3 TDV6 Commercial XS Auto Stornoway GreyDiscovery 3

I have no experience of this product but it may be of assistance. https://rimmerbros.com/Item--i-YNI500400
To be honest though I would imagine you'll only need to strip back a small amount of one or two wires and splice in new sections.
 yµ (idµ - eAµ) ψ=mψ

 
 
Post #235637420th Dec 2023 1:43 am
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Craftycrofter
 


Member Since: 01 Jul 2018
Location: Lybster, Caithness
Posts: 26

Scotland 2006 Discovery 3 TDV6 S Manual Zermatt SilverDiscovery 3

Just incase anyone else is having the nuts idea of needing a new plug... It seems to be a Molex CMC 32 way...

Now just to find a scrapper that I can nick bits of the loom off so I can build one up on the bench then just direct fit...


https://uk.rs-online.com/web/p/automotive-connectors/8411861
 D3 06 Manual Poverty Spec, but commercialised and ARB front Winch bumper
Defender Crew Cab 110 gone
Discovery 3 SE gone
TD5 Discovery
P38 Gone
300Tdi 90 Defender Gone
P38 Gone
200Tdi 110 Gone
TD5 S Discovery Gone
S111 Lightweight Gone 
 
Post #235641220th Dec 2023 2:30 pm
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