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TDV6 Head Removal
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Pete K
 


Member Since: 15 Jan 2016
Location: GL
Posts: 10367

England 2005 Discovery 3 TDV6 HSE Auto Rimini RedDiscovery 3
TDV6 Head Removal

Can the heads be removed while the engine is in the car ?

or is it a body off job ?
  
Post #169384719th Aug 2016 5:01 pm
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NJSS
 


Member Since: 06 May 2009
Location: Catherington, Hampshire.
Posts: 10502

United Kingdom 2016 Discovery 4 3.0 SDV6 Landmark LE Auto Waitomo GreyDiscovery 4

Body off; suggest you search the forum:-

http://www.disco3.co.uk/forum/topic100754....inder+head

NJSS
 Am I Gammon or Woke ? - I neither know nor care.

2016 Discovery 4 Landmark
2011 Mercedes Benz SL350 (R230)
1973 MG B GT V8 - 3.9L John Eales engine, 5 speed R380 gearbox, since 1975.
1959 MGA roadster - 1.9L Peter Burgess Engine - 5 speed gearbox
Past LRs - Multiple FFRs, Discos & a Series I - some petrol, some diesel,
none Electric or H2 fuel cell - yet.
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Post #169385319th Aug 2016 5:10 pm
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20732

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

They can be done in place, but I wouldn't fancy it
 My D3 Build Thread

TDV8 Retrofit Build Thread 
 
Post #169394419th Aug 2016 7:33 pm
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Pete K
 


Member Since: 15 Jan 2016
Location: GL
Posts: 10367

England 2005 Discovery 3 TDV6 HSE Auto Rimini RedDiscovery 3

Thank you. Excellent link

So is the difficulty getting to the headbolts ? or exhaust manifold ?
  
Post #169401819th Aug 2016 9:17 pm
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20732

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

RH hand would be the eaiser of the 2, but I think the LH would be a struggle due to the turbo/manifold/pipework etc
 My D3 Build Thread

TDV8 Retrofit Build Thread 
 
Post #169402419th Aug 2016 9:28 pm
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Pete K
 


Member Since: 15 Jan 2016
Location: GL
Posts: 10367

England 2005 Discovery 3 TDV6 HSE Auto Rimini RedDiscovery 3

Are the head bolts stretch bolts that need replacing ?

Don't seam to see them available forsale
  
Post #169567524th Aug 2016 6:14 pm
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20732

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

ToPix states they should be replaced Thumbs Up
 My D3 Build Thread

TDV8 Retrofit Build Thread 
 
Post #169567924th Aug 2016 6:17 pm
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Pete K
 


Member Since: 15 Jan 2016
Location: GL
Posts: 10367

England 2005 Discovery 3 TDV6 HSE Auto Rimini RedDiscovery 3

I've removed the fuel belt.

Any tips on whether I need to remove the rear belt cover to get the left head off, or remove the fuel pump ?

THank you
  
Post #170736417th Sep 2016 5:56 pm
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20732

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

Fuel pump does not have to come off, but the belt cover does Thumbs Up
 My D3 Build Thread

TDV8 Retrofit Build Thread 
 
Post #170739517th Sep 2016 7:17 pm
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Pete K
 


Member Since: 15 Jan 2016
Location: GL
Posts: 10367

England 2005 Discovery 3 TDV6 HSE Auto Rimini RedDiscovery 3

Thank you Thumbs Up

Anyone replaced a piston while the engine is in the car ?
Anything I should know.

I guess I have to remove the bigger/upper sump to get to the middle left ?
  
Post #170783518th Sep 2016 8:58 pm
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geoffsnook
 


Member Since: 13 Jun 2014
Location: south wales
Posts: 3169

Wales 

Go for it you gotta love a man who likes to try and do the impossible so it would seem Bow down Bow down Rolling with laughter
 Discovery 3 se gone
Range rover sport supercharged here:) 
 
Post #170784318th Sep 2016 9:16 pm
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Pete K
 


Member Since: 15 Jan 2016
Location: GL
Posts: 10367

England 2005 Discovery 3 TDV6 HSE Auto Rimini RedDiscovery 3

To get to the crank it looks like I've got to :

Remove the drive shaft
Take starter motor off
Take the upper sump off

I'm just concerned whether I need to go near the crank sensor ! Big Cry


EDIT : To get upper sump off.


Remove starter.
Remove fuel heat exchanger makes it easier.
Remove alternator bracket
Remove fan cowling
I had the diff loose and pushed back
Disconnected small PAS rack pipes.
upper Sump will come out the front of the engine by radiator.
 

Last edited by Pete K on 8th Oct 2016 10:50 pm. Edited 3 times in total 
Post #171020024th Sep 2016 9:52 am
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brightyuk
 


Member Since: 11 Apr 2013
Location: Bedworth
Posts: 394

United Kingdom 2005 Discovery 3 TDV6 HSE Manual Siberian SilverDiscovery 3

I think I have read something about pistons being fitted from the bottom of the engine. In that case would have to remove the crank completely.
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Post #171023924th Sep 2016 12:36 pm
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20732

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

99% sure they come out the top. Piston cooling jets are at the bottom of the cylinder, and rather difficult to remove and fit with the crank/rods in situ
 My D3 Build Thread

TDV8 Retrofit Build Thread 
 
Post #171025024th Sep 2016 1:04 pm
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UtilityGuy
 


Member Since: 26 Mar 2016
Location: Northampton
Posts: 343

United Kingdom 2006 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

any photos ?
  
Post #171025324th Sep 2016 1:07 pm
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