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Turbo actuator stuck
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pwheeldon
 


Member Since: 15 Jan 2020
Location: West Yorks
Posts: 1449

England 2005 Discovery 3 TDV6 S Auto Bonatti GreyDiscovery 3
Turbo actuator stuck

Hi,

So I had an issue with severe lack of power setting off and a notification there was an engine problem (can't remember exact wording). So having done a bit of research I figured it was probably the turbo actuator that was stuck.

Today I tried first off through the wheel arch, but ended up stripping the battery tray out to get access. The actuator was stuck solid, but after about 3 hours of lubricating and moving it, it seemed the actuator was moving fairly freely, not knowing what it's like new I had to hope it was free enough.

Took it for a spin, and TBH if anything it feels worse.

So any advice? Do I need a new actuator, if so how hard are they to swap, or is it a new turbo? Any help much appreciated.

Thanks Paul
 Discovery 4 GS 2009 Auto Stornoway Grey
Discovery 3 s 2005 Auto Bonatti Grey Gone
Discovery 3 SE 2005 Manual Zambezi Silver Gone
Range Rover Sport HSE 2006 Black
Aston Martin DB7 VV 
 
Post #227594230th Jan 2022 5:26 pm
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pwheeldon
 


Member Since: 15 Jan 2020
Location: West Yorks
Posts: 1449

England 2005 Discovery 3 TDV6 S Auto Bonatti GreyDiscovery 3

I am getting the following codes:

P0495-00 fan speed high
P132B-00 turbo boost control A performance
 Discovery 4 GS 2009 Auto Stornoway Grey
Discovery 3 s 2005 Auto Bonatti Grey Gone
Discovery 3 SE 2005 Manual Zambezi Silver Gone
Range Rover Sport HSE 2006 Black
Aston Martin DB7 VV 
 
Post #227594530th Jan 2022 5:28 pm
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Pete K
 


Member Since: 15 Jan 2016
Location: GL
Posts: 10367

England 2005 Discovery 3 TDV6 HSE Auto Rimini RedDiscovery 3

More a new turbo.

At ignition on and off the rod should move itself back and fourth (except 2004 cars)

Wynn’s vvt cleaner in a purple bottle is well worth a try.

In the mean time, leave the rod in the middle position is a good compromise
  
Post #227596030th Jan 2022 6:09 pm
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pwheeldon
 


Member Since: 15 Jan 2020
Location: West Yorks
Posts: 1449

England 2005 Discovery 3 TDV6 S Auto Bonatti GreyDiscovery 3

Cheers Pete, I'll give that a go.
 Discovery 4 GS 2009 Auto Stornoway Grey
Discovery 3 s 2005 Auto Bonatti Grey Gone
Discovery 3 SE 2005 Manual Zambezi Silver Gone
Range Rover Sport HSE 2006 Black
Aston Martin DB7 VV 
 
Post #227599030th Jan 2022 8:13 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13657

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Hiya

Hope u don’t mind me adding , but mines also a 2005 and originally the turbo actuator arm didn’t move when turning the ign on/off , had to get a software patch from Patrick at gap

After adding the update onto the iid and then the D3 The arm would then move as Pete describes , think it was called fast lane and cost me around £25.00

However if the engine has been remapped it can overwrite it

Plus when I first had issues , where the air inlet pipe joins the turbo I found a broken jubilee clip , accessed via the wheel arch after removing the heat shields

Hope that also helps

https://www.disco3.co.uk/forum/turbo-actua...ight=Turbo
  

Last edited by gstuart on 30th Jan 2022 10:29 pm. Edited 1 time in total 
Post #227602030th Jan 2022 10:13 pm
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pwheeldon
 


Member Since: 15 Jan 2020
Location: West Yorks
Posts: 1449

England 2005 Discovery 3 TDV6 S Auto Bonatti GreyDiscovery 3

Cheers Gary I'll have a look into that. I've ordered the Wynns, so fingers crossed that'll help too.
 Discovery 4 GS 2009 Auto Stornoway Grey
Discovery 3 s 2005 Auto Bonatti Grey Gone
Discovery 3 SE 2005 Manual Zambezi Silver Gone
Range Rover Sport HSE 2006 Black
Aston Martin DB7 VV 
 
Post #227602330th Jan 2022 10:18 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13657

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Ur so welcome and plus 1 to the wynns, alas I’ve got all my intercooler and air intake pipes off at the moment so if u need pics etc plse let me know

Also if that clip is broken/ loose ur see traces of oil, I found the perfect size is 45-60mm and 12mm wide

Hope all goes well and it’s just that stuck turbo , plus to see if the actuator moves on the ign cycle

Ps, enclosed a pic showing the narrow and wider clip which fits better , alas I made the mistake at the time of fitting a narrow one






   
Post #227603030th Jan 2022 10:34 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13657

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Found the link when I first had the code P132

https://www.disco3.co.uk/forum/turbo-quest...ight=Turbo
   
Post #227603130th Jan 2022 10:38 pm
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aja4x4
 


Member Since: 14 Apr 2019
Location: Westbury
Posts: 2459

United Kingdom 2005 Discovery 3 TDV6 SE Auto Zambezi SilverDiscovery 3

I wider hose clamp may have less clamping force as its spread over a larger area
 Andrew

D3 2.7tdv6 2005
D4 3.0 SDV6 Commercial died and gone to LR heaven
D5 3.0 SDV6 HSE 
 
Post #227603230th Jan 2022 10:38 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13657

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Many thks , it’s just that I fitted a narrow one a few years back and got slight traces of oil again leaking from that hose so I just thought I would try the wider one this time

On the silicone hoses I’ve used T bolt clamps

Thks again and got me wondering now with regards to the wider clamp as certainly don’t wish to give the wrong information
   
Post #227603330th Jan 2022 10:43 pm
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aja4x4
 


Member Since: 14 Apr 2019
Location: Westbury
Posts: 2459

United Kingdom 2005 Discovery 3 TDV6 SE Auto Zambezi SilverDiscovery 3

I think it will be ok, it looks like a decent clamp.
 Andrew

D3 2.7tdv6 2005
D4 3.0 SDV6 Commercial died and gone to LR heaven
D5 3.0 SDV6 HSE 
 
Post #227603430th Jan 2022 10:45 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13657

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Many thks Thumbs Up
   
Post #227603730th Jan 2022 10:57 pm
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pwheeldon
 


Member Since: 15 Jan 2020
Location: West Yorks
Posts: 1449

England 2005 Discovery 3 TDV6 S Auto Bonatti GreyDiscovery 3

So, I took everything out again to try to put the actuator into the middle, and it's really really loose, to the point I'm now thinking it may have snapped.

What is the likelihood of that happening?
 Discovery 4 GS 2009 Auto Stornoway Grey
Discovery 3 s 2005 Auto Bonatti Grey Gone
Discovery 3 SE 2005 Manual Zambezi Silver Gone
Range Rover Sport HSE 2006 Black
Aston Martin DB7 VV 
 
Post #227617231st Jan 2022 4:43 pm
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Pete K
 


Member Since: 15 Jan 2016
Location: GL
Posts: 10367

England 2005 Discovery 3 TDV6 HSE Auto Rimini RedDiscovery 3

What can happen sometimes, is that the actuator has come detached form the ball (turbo)

Happened to someone on here, and by some miracle they managed to re attach it.

Did things move on ign on and off ?

Maybe you can see the attachment in this pic (or elsewhere on this forum)
https://www.ebay.co.uk/itm/194733360824?ha...SwkvBh3~Ox
  
Post #227620631st Jan 2022 7:11 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13657

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Plus 1 ^^^^^^

Does this also help regarding pictures as found some old ones showing the rod

Remember that Pete with regards to someone getting the rod back on , wonder if it could be done by removing the oil feed pipe, battery tray etc and do it from the top

Then maybe using an angled prybar type screwdriver to push the rod onto the clip ???

https://www.lrparts.net/lr023086-turbo-act...ery-3.html






  
Post #227622631st Jan 2022 8:24 pm
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