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Catastrophic failures of TDV6 engines in South Africa
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Mee4
 


Member Since: 22 Oct 2011
Location: Cheshire
Posts: 27

United Kingdom 2006 Discovery 3 TDV6 SE Auto Zermatt SilverDiscovery 3

Hy folks, I had the same problem with a Jeep Grand Cherokee 2.7 Diesel, the back prison melted and it costume in excess of £5k to repair, 2k after being repaired the same thing happened again, upon investigating the root cause of the problem it turned out to be a blocked radiator that was not supplying enough coolant to the rear of the engine, once it was fixed it ran ok, sold it last Nov and got Disco 3


There was no signs of overheating or losing oil everything appeared normal until it stopped when towing a caravan up a fairly steep hill

Mike
  
Post #9394477th Jun 2012 12:20 pm
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B16 KJR
 


Member Since: 10 Jul 2006
Location: Rosyth, Fife
Posts: 3005

Scotland 

Quote:
running on the prescribed 0W30 fully synthetic oil


I take it that is the recommended oil spec for South Africa ?
  
Post #9394537th Jun 2012 12:36 pm
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hgbosch
 


Member Since: 25 Oct 2010
Location: Pretoria and Zürich, Switzerland
Posts: 188

South Africa 2005 Discovery 3 TDV6 S Auto Maya GoldDiscovery 3

Unnecessary quote removed

Hi

0W30 or 5W30 can be used here in SA.
 EX AFRICA SEMPER ALIQUID NOVI
SEMPER IN FAECIBUS SUMUS SOLE, PROFUNDUM VARIAT Shocked

with kind regards

George Bosch
2005 Disco3 TDV6 S
2003 Range Rover Td6
1998 Disco1 ES 300Tdi (sold)
And some more serious stuff 
 
Post #9394567th Jun 2012 12:44 pm
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hgbosch
 


Member Since: 25 Oct 2010
Location: Pretoria and Zürich, Switzerland
Posts: 188

South Africa 2005 Discovery 3 TDV6 S Auto Maya GoldDiscovery 3

Mee4 wrote:
Hy folks, I had the same problem with a Jeep Grand Cherokee 2.7 Diesel, the back prison melted and it costume in excess of £5k to repair, 2k after being repaired the same thing happened again, upon investigating the root cause of the problem it turned out to be a blocked radiator that was not supplying enough coolant to the rear of the engine, once it was fixed it ran ok, sold it last Nov and got Disco 3


There was no signs of overheating or losing oil everything appeared normal until it stopped when towing a caravan up a fairly steep hill

Mike


Hi Mike

the C270 cdi is a 5cyl inline engine, whereas the TDV6 is a V6. We will definitely investigate this angle as well.

Thanks for sharing this with us!
 EX AFRICA SEMPER ALIQUID NOVI
SEMPER IN FAECIBUS SUMUS SOLE, PROFUNDUM VARIAT Shocked

with kind regards

George Bosch
2005 Disco3 TDV6 S
2003 Range Rover Td6
1998 Disco1 ES 300Tdi (sold)
And some more serious stuff 
 
Post #9394577th Jun 2012 12:45 pm
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seank
 


Member Since: 09 Jun 2009
Location: Johannesburg
Posts: 24

South Africa 2006 Discovery 3 TDV6 S Auto Zambezi SilverDiscovery 3

http://www.aulro.com/afvb/technical-chatte...tdown.html

A Google search turned up this report from a D3 owner in Australia.

Cheers

Sean
 D3 TDV6 S - Silver
TT Remap
Bilstein Shocks
FrontRunner Roof Rack
National Luna Dual Charging System
Big Country Rear Wheel Carrier
Big Country Drawer System
BFG AT's
Long Range Fuel Tank 
 
Post #9396087th Jun 2012 8:39 pm
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D4JWW
 


Member Since: 20 Oct 2009
Location: London, UK
Posts: 1318

South Africa 2009 Discovery 3 TDV6 GS Manual Stornoway GreyDiscovery 3

George nice colour you got there glad she running smooth, well you have the D1 as support/ backup Whistle Is the failed engine D3 with Landyworx? Keep us posted!
 A few mods... and keeping it all running...Faultmate MSV2
MY09EGR's blanked Thanks Bellautos, BAS 
 
Post #9396147th Jun 2012 8:57 pm
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CUCO
 


Member Since: 27 May 2011
Location: Spain & Oleee!!!
Posts: 609

Spain 2010 Discovery 4 3.0 TDV6 HSE Auto Nara BronzeDiscovery 4

I know that in US, many trucks suffer water passages blockages at the oil-water exchanger, now i'm on a mobile phone and i can't search properly, but i saw the day i find them the horror pictures. The results was very similar to the GC owner, and maybe (I repite: maybe, i don't want to afirm or confirm anything) like Discos failures.

Could it be coolant dirt related? Anyone had opened a disco oilwater exchanger at anytime to see if the water passages are blocked? Anyone a radiator? Was it clean?

In the past, with old coolant fluid, dirt and blockages and radiators cleaning was a typical scenario, wit the ultra long life castrol sf or havoline xlc could this be the same but diminished?
  
Post #9396507th Jun 2012 11:03 pm
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CUCO
 


Member Since: 27 May 2011
Location: Spain & Oleee!!!
Posts: 609

Spain 2010 Discovery 4 3.0 TDV6 HSE Auto Nara BronzeDiscovery 4

The owners manual have this range of engine oil viscosity? Could you please post a picture or write the oil specs it prescribe? Something like wss m2c....or acea....or api.....and the normal and severe use change interval.

Provides SA is all year round hot climate i dont understand the 0W30 (the 5W30:yes) but maybe LR is covering his back because of the excess of sludge formation because of high sulfur diesels of SA..

hgbosch wrote:
B16 KJR wrote:
Quote:
running on the prescribed 0W30 fully synthetic oil


I take it that is the recommended oil spec for South Africa ?


Hi

0W30 or 5W30 can be used here in SA.
  
Post #9396537th Jun 2012 11:11 pm
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hgbosch
 


Member Since: 25 Oct 2010
Location: Pretoria and Zürich, Switzerland
Posts: 188

South Africa 2005 Discovery 3 TDV6 S Auto Maya GoldDiscovery 3

Unnecessary quote removed

Hi Cuco

there are two issues here:

1, Yes you are correct, the SA Diesel (even the 50ppm) is cr#p

2. Exceeding 10'000km oil service intervals amounts to russian roulette, you just never know when it will hit you. At least with russian roulette you got a one in six chance Rolling Eyes


There is a partial fix for the above issues, and that is mixing 2sO into the diesel. This leads to a more complete combustion, much quieter running and less sulphuric acid build up in the sump.

On the D3 most of the users here adhere to 200ml JASO-FC compliant 2sO per tank.
 EX AFRICA SEMPER ALIQUID NOVI
SEMPER IN FAECIBUS SUMUS SOLE, PROFUNDUM VARIAT Shocked

with kind regards

George Bosch
2005 Disco3 TDV6 S
2003 Range Rover Td6
1998 Disco1 ES 300Tdi (sold)
And some more serious stuff 
 
Post #9396838th Jun 2012 7:02 am
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Frans@yamorna
 


Member Since: 20 Jan 2010
Location: Tzaneen
Posts: 109

South Africa 2006 Discovery 3 TDV6 SE Auto Vienna GreenDiscovery 3

Hi George,
200ml 2T per tank can not be correct??If working on 1:200 ratio it should at least read 400ml/tank!! Whistle That is what I put in Thumbs Up
Frans
 Big Country RR,NL Split Charge,FR Sump Guard,TP Monitor,BAS map  
Post #9401039th Jun 2012 9:52 am
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B16 KJR
 


Member Since: 10 Jul 2006
Location: Rosyth, Fife
Posts: 3005

Scotland 

1:200 is the recommended dose Thumbs Up
  
Post #9401179th Jun 2012 10:36 am
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hgbosch
 


Member Since: 25 Oct 2010
Location: Pretoria and Zürich, Switzerland
Posts: 188

South Africa 2005 Discovery 3 TDV6 S Auto Maya GoldDiscovery 3

Unnecessary quote removed

Hi B16KJR and Frans

you are absolutely correct with the 1:200 ratio for Europe. In SA we have 50ppm (or 500ppm) diesel. I use in SA:

D3 with 50ppm diesel 200ml per tank

D1 with 50ppm diesel 500ml per tank

D1 with 500ppm diesel 200ml per tank

I found this to be the most cost effective means.

Using 400ml per D3 tank will not cause any problems whatsoever. When I first start treating a "new" diesel aquisition, I start with 1lit per tank for the first three tank fillings, thereafter I reduce to 500ml and then to 200ml.
 EX AFRICA SEMPER ALIQUID NOVI
SEMPER IN FAECIBUS SUMUS SOLE, PROFUNDUM VARIAT Shocked

with kind regards

George Bosch
2005 Disco3 TDV6 S
2003 Range Rover Td6
1998 Disco1 ES 300Tdi (sold)
And some more serious stuff 
 
Post #9401549th Jun 2012 12:40 pm
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Frans@yamorna
 


Member Since: 20 Jan 2010
Location: Tzaneen
Posts: 109

South Africa 2006 Discovery 3 TDV6 SE Auto Vienna GreenDiscovery 3

Hi George,
Why the lower rate in RSA to Europe,are our diesel(50ppm) a better quality than what is generally available in Europe???What ratio will you use in D3 when you have to use 500ppm??Why the difference between D1 & D3??Is the D1 more sensitive for the lack of sulphur in 50ppm and why??
Thanks,Frans
 Big Country RR,NL Split Charge,FR Sump Guard,TP Monitor,BAS map  
Post #9402539th Jun 2012 8:04 pm
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hgbosch
 


Member Since: 25 Oct 2010
Location: Pretoria and Zürich, Switzerland
Posts: 188

South Africa 2005 Discovery 3 TDV6 S Auto Maya GoldDiscovery 3

Frans@yamorna wrote:
Hi George,
Why the lower rate in RSA to Europe,are our diesel(50ppm) a better quality than what is generally available in Europe???What ratio will you use in D3 when you have to use 500ppm??Why the difference between D1 & D3??Is the D1 more sensitive for the lack of sulphur in 50ppm and why??
Thanks,Frans


Hi Frans

I operate vehicles both in Europe (Switzerland) and in SA. As such I can comment on this topic from an informed basis.

In Europe Diesel is between 0ppm and 5ppm. As such it has between 10 - 50 times lower sulphur content than our 50ppm diesel.

That is why I use 200ml per D3 tank here in SA.

As far as the D1 300Tdi is concerned, that is based on the old Bosch VE44 mechanical diesel injection system with 2-stage injectors, 1st stage at 200 Bar and 2nd stage at 300 Bar.

When using 50ppm diesel, adding 500ml 2sO actually results in an increase in performance. This has mainly to do with the fact that there is no electronical diesel injection control.

Here is a picture of my 300Tdi's glow plugs which were removed last year, after having been in there since 1998 and some 240'000+ km.

This picture very clearly illustrates, why 2sO works so well in controlling carbon deposits.

Click image to enlarge


Click image to enlarge


Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green
 EX AFRICA SEMPER ALIQUID NOVI
SEMPER IN FAECIBUS SUMUS SOLE, PROFUNDUM VARIAT Shocked

with kind regards

George Bosch
2005 Disco3 TDV6 S
2003 Range Rover Td6
1998 Disco1 ES 300Tdi (sold)
And some more serious stuff 
 
Post #9402769th Jun 2012 9:08 pm
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Frans@yamorna
 


Member Since: 20 Jan 2010
Location: Tzaneen
Posts: 109

South Africa 2006 Discovery 3 TDV6 SE Auto Vienna GreenDiscovery 3

George,so with 500ppm it seems that carbon is a bigger problem than lube.As I have to use 500ppm from time to time in my D3 and FL2 TD4,what ratio of 2T would you suggest??I have been using at a ratio of 1:200 irrespective of diesel quality.
Thanks,Frans
 Big Country RR,NL Split Charge,FR Sump Guard,TP Monitor,BAS map  
Post #9402929th Jun 2012 9:44 pm
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