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How To - AMK Suspension Compressor Replacement
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robo
 


Member Since: 30 Jul 2010
Location: solihull
Posts: 298

United Kingdom 2006 Discovery 3 TDV6 SE Auto Zambezi SilverDiscovery 3

Thumbs Up
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Post #133866111th Sep 2014 6:04 pm
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SimonH
 


Member Since: 29 Apr 2006
Location: North Yorkshire
Posts: 161

England 

Further to my installation a few weeks ago, all seems well. My local LR dealer did the software bit for £20. Happy days..... up and down she goes, tout de suite Very Happy


....but it dont half sound noisy, even by comparison to the outgoing knackered one.

have I done something to make the compressor amplify against the chassis or big plastic casing?

Twas a fairly straight forward, albeit fiddly for my fat hands, kinda of exercise but disappointed that the compressor is an intrusive accompaniment to the driving sound track now.

Your comments to address this welcome.
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Post #134829926th Sep 2014 3:35 pm
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robo
 


Member Since: 30 Jul 2010
Location: solihull
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United Kingdom 2006 Discovery 3 TDV6 SE Auto Zambezi SilverDiscovery 3

Mine is very quiet, to honest can only hear it standing next to it
 gone not forgotten 2 classics
gone forgotten 2 p38s
current d3 se 2006 td standard for now 
 
Post #134837526th Sep 2014 5:33 pm
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MikeO
 


Member Since: 15 Jan 2014
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Scotland 

I know it's been mentioned numerous times but I still see conflicting info on this thread and for me, the TSB instructions are unintuitive so before I make a mighty Censored up I'd like to check.

That brass insert. The TSB clearly shows that the insert goes in the "old" air feed pipe that you've just cut to accommodate the new compressor and subsequently fits in the green / black coupling:



However it's been mentioned on this thread that it should go in the "new" end that is inserted in the compressor and (my) logic suggests it's most needed there as that's going to get the hottest. Hence my hesitation.

I presume though that my interpretation of the TSB is correct and the collet is inserted, ridged end first, into the (freshly cut) "old" pipework that then gets joined to the new feed pipe with the green / black connector?

Presumably this also means I need to get a very full cup of boiling water out there to soften it up as I can't do it off the car Sad
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Post #13531966th Oct 2014 11:04 am
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zook69
 


Member Since: 18 Apr 2011
Location: Horsham
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United Kingdom 2006 Discovery 3 TDV6 SE Auto Lugano TealDiscovery 3

Simon .....

my amk compressor is noisier than the original.
I can hear it very faintly in the car with the engine running (I really have to be listening out for it), but open the front passenger door and it's obvious.
It was noisy from first use ... just hope it lasts!
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Post #13535026th Oct 2014 9:22 pm
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zook69
 


Member Since: 18 Apr 2011
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Mike ....

I did mine on a nice warm sunny day (!) and the copper insert slid in easily. I even managed to extract it and them re-fit it the right way round! Even if it was stiff (snigger) ... I'm sure a cup of tea (or hot water) would quickly sort it out.
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Post #13535076th Oct 2014 9:29 pm
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MikeO
 


Member Since: 15 Jan 2014
Location: The Cotswolds
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Scotland 

Yes, as it happens I had no trouble getting it in although my pipe-cutting left a lot to be desired. There's very little room to work making the whole operation quite fiddly. That said it's on the car and seems to be working okay. ECU updated and so far no faults. Long drive tomorrow which will be the big test. Fingers crossed...
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Post #13537417th Oct 2014 1:34 pm
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ben_g
 


Member Since: 29 Sep 2010
Location: Sheffield, UK
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2012 Discovery 4 3.0 SDV6 HSE Auto Aintree GreenDiscovery 4

Just done the same thing and had the same question. Looking down the green fitting I noted the end of the pipe originating from the compressor had a copper sleeve already inserted. With that in mind it makes sense the sleeve must be inserted into a pipe that didn't come with the kit.

My only thought is that the compressor is metal to plastic, the union is plastic to plastic hence needing copper reinforcement. Could be wrong tho.
  
Post #135571310th Oct 2014 9:44 pm
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Woolmeister
 


Member Since: 26 Mar 2007
Location: Chandler's Ford
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Ukraine 

I'm going to be fitting a new AMK compressor to my D3 this week. Very Happy

What did folks use to cut the plastic pipes? Would a sharp Stanley knife do the trick or do they have to be sawn off with a hacksaw/Dremel cutting wheel?

Thanks,


Steve
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Post #13676172nd Nov 2014 4:44 pm
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MikeO
 


Member Since: 15 Jan 2014
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Scotland 

I had no trouble with a pair of tin snips. I think a Stanley knife would be fine too.
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<gone>2009 FF Vogue TDV8 Buckingham Blue</gone>
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Post #13676912nd Nov 2014 7:37 pm
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Ollram
 


Member Since: 04 Dec 2006
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Greece 2006 Discovery 3 TDV6 Base 7 Seat Auto Bonatti GreyDiscovery 3

So does the newest AMK compressor (i believe part no LR061663 written on the box, right?) has any real difference from the initial AMK one (is this the LR045251)???

i ask because i'll order one soon.....
  
Post #137333114th Nov 2014 1:06 pm
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crwoody
 


Member Since: 09 Mar 2009
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Woolmeister wrote:
... What did folks use to cut the plastic pipes? Would a sharp Stanley knife do the trick or do they have to be sawn off with a hacksaw/Dremel cutting wheel? ... Steve


I wouldn't saw or grind them in any way, you don't want to risk getting "plastic crumbs" into the system and blocking valves etc.

I used a decent pair of wire cutters on mine but as already said, a sharp Stanley knife blade will do it just fine.
 Clive

 
 
Post #137337014th Nov 2014 1:58 pm
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Disco_Mikey
 


Member Since: 29 May 2007
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Ollram wrote:
So does the newest AMK compressor (i believe part no LR061663 written on the box, right?) has any real difference from the initial AMK one (is this the LR045251)???

i ask because i'll order one soon.....


Fitted one yesterday. Looks the same, works the same... No idea Rolling Eyes
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Post #137359114th Nov 2014 7:44 pm
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Ollram
 


Member Since: 04 Dec 2006
Location: Gortynia
Posts: 605

Greece 2006 Discovery 3 TDV6 Base 7 Seat Auto Bonatti GreyDiscovery 3

Cheers Mickey

one more question....

my fault is the C1A20-64
is 100% sure that i need NEW compressor (i'll get HITACHI old out and repair it though, but will it be usable after some years, could it be re-installed in future which will require as well as the OLD Software which i dont know whether will be available in future......) or i should check other things?
other faults i have are the following:
P0562-00
U0132-87
B1B74-00

with the ingintion on battery voltage is 11.9V, probably low? some morning i get the specials programms off msg as soon as Car starts (i have the dual battery system installed) but they all is OK

thnk you
  
Post #137429316th Nov 2014 9:23 am
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Woolmeister
 


Member Since: 26 Mar 2007
Location: Chandler's Ford
Posts: 3457

Ukraine 

I'm going to be replacing my original Hitachi compressor with a new AMK one this weekend (now part number LR061663) using this guide. Excellent work, Mike. Thumbs Up Bow down

I'm also going to be replacing the air tank and mounting bolts at the same time. Are there any other bits in that area I should consider replacing at the same time? Any pipework or pipe fittings that are not included in either the air tank box or the compressor box?

I'm already thinking about fitting a new reservoir valve block. What happened to the valve block group buy thread? Did it get taken down?

Is it worth painting my new air tank with waxoyl or similar or will that just make it a messy Censored to fit?

Cheers,


Steve
 2021 BMW iX3 Premier Edition in Carbon Black ⚡️🔌
2019 Škoda Kodiaq 2.0 Tdi 190 DSG Sportline in Quartz Grey. Excellent vehicle. Gone.
2017 Discovery Sport HSE Auto in Carpathian Grey and Ebony Leather. Modern JLR Junk. Gone.
2007 Discovery 3 TDV6 S Manual in Zermatt Silver with Ebony Cloth (143k) Gone, but now patrolling the Asia section of the West Midlands Safari Park! 
 
Post #14024046th Jan 2015 9:53 pm
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